Clamp collars - Import export

Copier Machinery manufactures compact, versatile, and easy to install modular concept clamping devices. They clamp the workpiece concentric with high precision and high repeatability. The clamping process is faster and with constant pressure with Copier’s clamping devices. Special jaw sets are used depending on the workpiece diameter, size, and shape to assure proper clamping of the workpiece. The clamping devices distinguish itself in outstanding reliability and are designed for the roughest production procedures. Copier’s clamping devices are easy to integrate into manufacturing lines and are available in manual, pneumatic, and hydraulic versions. Diameters vary from 5 mm up to 410 mm (0.2" – 16").

The easy operability and rapid adjustment using a scale means that the clamping jaws can be quickly and surely adapted to new workpieces The workpiece is always centred through the systematic construction of the 5-axis compact clamping system. The optimal accessibility to the workpiece allows short, standard tooling to be used. Tooling costs are significantly reduced. Positive down force by a clamping depth of >5 mm. Clamping widths of 20 mm to 320 mm are possible. Assembly: The 5-axis clamping system compact can be mounted on T-slot tables, grid systems or, using an adapter flange on conventional zero-point clamping systems. Accessory: Seating ledge 41345 Jaw plates 41320 Pendulum jaws 41325 Centre jaws 41335 Coupling for cross-clamping 41365 Order the seating ledges and jaw plates with pins separately.

aluminium diecasting*roller grips*capacity 0 - 20 mm

zinc diecasting, nickel plated*vinyl coated jaws*capacity 0 – 40 mm

zinc diecasting, nickel plated*vinyl coated jaws*capacity 0 – 40 mm

safety fastener*cork lined jaws*rod Ø 10 mm

cam type closure*cork lined jaws*capacity Ø 60 –170 mm*rod Ø 10 mm

zinc diecasting, powdercoated*capacity 0 - 80 mm*slewing range 360°

zinc diecasting*natural alloy

M 10 nut*for use in:*Retort Stand Bases*Labjacks

Housing steel. Cage plastic. Balls steel. Note The linear ball bearings correspond to series 3 of ISO 10285. With doublesided seal. The linear ball bearings have a plastic cage which results in quiet and outstanding running properties. With flange for direct mounting on the housing. Linear ball bearings with doublesided seal should be greased before installation. The specified load ratings apply with the use of hardened and ground shafts. Precision guide shafts 21595. Fastening screws 07160.

Shell, ballbearing steel. Cage, plastic. Balls, steel. Note With seals both ends. The linear ball bearing is secured using DIN 471 / 472 circlips. Application Suitable for applications where installation space is limited.

Outer jacket stainless steel. Cage stainless steel. Balls stainless steel. Note The linear ball bearings correspond to series 3 of ISO 10285. With doublesided seals and a stainless steel cage. The bearing is secured with DIN 471/472 circlips. Linear ball bearings with doublesided seals should be greased before installation. The specified load ratings apply with the use of hardened and ground shafts.

Housing anodised aluminium. Bearing surface Frelon (Teflon plus proprietary fillers). Virtually chemically inert. Selflubricating (no additional lubrication required). High temperature range (240 °C to +260 °C). Dampens vibrations. High static load capacity projected surface area x P (P = 1034 N/cm²) Suitable for food, pharmaceutical, medical and chemical applications. Insensitive to dirt.

Housing steel. Clamping lever plastic. Threaded spindle grade 12.9. Version Housing nickelplated. Clamping lever, spindle black oxidised. Note Manually operated clamping elements for static clamping tasks. Manual clamping process using the freely adjustable clamping lever. The floating clamp ensure symmetrical application of force onto the rail. Up to 50,000 static clamping cycles (B10d value). In general, a friction connection is created between the clamping element and the the linear guide on the open faces of the profile guide rail so that the ball guide tracks are not damaged. The retaining force is tested on an oil smeared profile guide rail. An adapter plate, dependent on the type of carriage used, is required for height adjustment.

Slot key, grub screw and serrated washer, steel. Nut and washer, brass. Version Slot key, grub screw and serrated washer, electro zincplated. Note For protecting installations and persons. Connectors for earthing aluminium profile structures and interconnecting the aluminium profiles by integrating them into the protective earth (PE) system. Conductive contact is established through defined destruction of the oxide layer in the slot base and on the slot flanks. The cable lug must be positioned between the serrated washer and the washer during assembly.

Work thread – Hose clamp DIN 3017, Form A with hexagon head screws SW 7 S

Ratchet elements are used to connect two components together in any angular position with a positive fit. The ratchet elements with internal toothing (Forms A–D) can be combined with the ratchet elements with external toothing (Forms E–H) in any way depending on the application and installation possibilities. The springs mean that a new angular position can be quickly implemented.

Two-piece shaft collars surround the shaft with a uniformly distributed clamping force. This leads to a dimensionally precise fit and very high retaining forces without damaging the shaft. The shaft tolerance should lie within h11. Two-piece shaft collars can be quickly and easily mounted or removed without dismantling other components.

It is recommended that the cam lever is in a vertical position when the collet is positioned in the bore. The function of the clamping system was tested in bores with tolerance H7. All values for retaining force are guide values and are given without safety factor. The suitability for the respective application must be checked by the user. Advantages: Two components can be joined together without tools. The components are perfectly centred in the clamped state. The compact design means that the mandrel collet with cam lever can even be used in blind holes. There are no specific dimensional requirements for the holes. Additionally, the surfaces and design do not need to have any specific properties. Functional principle: The clamping system is inserted in the hole in the open state. At the beginning of the locking process, the mandrel collet expands and clamps itself in the lower component. The integrated disc spring assembly creates a positive down force

Clamping joints are used to clamp round cross sections (bars, tubes, etc.) and are infinitely adjustable. The simple design together with the adjustable clamping lever permits rapid clamping.

Clamping levers with safety function prevent changes in the locking point through accidental opening or closing. In the default position, the lever can be freely rotated and has no connection to the clamping point. The grip lever only engages when pushed down and the clamp can the loosened or tightened. A spring sets the lever automatically into the default position when released.

By using clamping levers with integrated clamping force intensifier, the clamping force can be increased by up to 75% compared to standard clamping levers. Furthermore, this product can also be used by persons with limited hand strength (e.g. in rehabilitation) to achieve comparable clamping forces with less effort. Less effort is also needed to loosen the clamping lever. The increase in clamping force is achieved by the integral needle roller thrust bearing, which generates very low surface friction on a rigid contact surface during clamping. The hardened thrust washers are designed for high clamping forces and the bearing with its high load rating guarantees a long service life. The clamped component is permanently protected by the large, stationary contact surface. A washer is no longer required. Due to the modular construction many special designs are available.

Enter the desired lever colour here. The standard colours are: Black grey clamping lever, traffic red push button. Orange clamping lever, black grey push button. Traffic red clamping lever, black grey push button. Where L ≥ 60 mm the thread length is 60 mm. On request: Other threads, screw lengths and special versions. Dimension “H1” available in other lengths at extra charge. Drawing reference: 1) flat point DIN 78

Handle powder-coated, fine-textured structure. Steel parts black oxidised. Note: Standard colours are: black or ruby red RAL 3003.

Other threads, screw lengths and special versions. Dimensions “H1” and “A” available in other lengths at extra charge.

Tension levers can be used for simple clamping or control operations. Where applicable, there must be enough space available so that the grip can be rotated 360°. On request: Other internal threads, reamed holes and special versions. Dimension “A” available in other lengths at extra charge.