Ceramic band heaters - Import export

Heating bands are the ideal solution for the heating of tubes an cylinders. Mica band heaters, frequently used as nozzle heaters, are made with a plastic-tight stainless steel casing. Such mica heating bands are in many dimension available from stock. The Ceramic heating band type is suitable specially for applications with high watt density and therefore for higher temperatures. Ceramic band heaters, also known as ceramic ring heaters or cylindrical ceramic sectional heaters, are attached to the contact surface by means of a clamping mechanism. A preferred field of use for ceramic band heaters is the heating of plasticising cylinders, bushings and nozzles of injection moulding machines and screw barrels of extrusion machines. For thermal optimization and process control ceramic band heaters can also be offered with insulation jackets or air cooling.

Caldor's Ceramic Insulated Band Heaters offer efficient heating for industrial applications like plastic processing and molding. Featuring high-quality ceramic insulation, they ensure exceptional heat distribution, thermal efficiency, and durability. Designed for optimal performance, these heaters provide rapid heat-up and precise temperature control, boosting productivity and process quality. Their low-mass design enables quick response times and minimal heat loss, reducing energy consumption. Built with corrosion-resistant materials, Caldor's Ceramic Insulated Band Heaters have a sturdy clamping mechanism for secure attachment to cylindrical surfaces. With various sizes and wattages, they cater to diverse application requirements. Choose Caldor for reliable heating solutions that enhance industrial processes and improve overall efficiency. Trust our commitment to quality and customer satisfaction with each Ceramic Insulated Band Heater we manufacture.

Ceramic Insulated (Band) Heaters are predestined for high-temperature applications beyond 450 °C, for example for pipe heating in process heat technology, especially when gases are involved. Ceramic insulated sectional surface heating elements are also brought into action where a heat storage capacity is needed, as in hot plates the case. With the heating surface of ceramic flat heaters being composed by small-limbed ceramic elements with aligned holes in the centre for the resistance coils to be fed through, ceramic sectional heating mats are also applicable for bent or cylindric surfaces. Like Micanite insulated flat heating elements also Ceramic insulated elements can receive a metal sheath. The latter provides additional protection against mechanical load and allows for attaching connection boxes. Another advantage is the easy installation by means of mounting holes in the metal cladding.

Especially for high-cavity PET plastic injection moulding there are various industry standards of clamp-band nozzle heaters available. Most common are the Axial Clamp-Band Heater and the Two-screw Clamp-Band Heater. Our HotCoil cable heaters with clamp band represent a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

Besides their own clamp-band designs Freek also manufactures original Rosemount clamp-bands that can be used as "Husky-replacement heaters" (see spare part cross-reference list). For example the two screw clamp band (FB) and the axial clamp band (FE). Freek has all the various industry standards for clamp-band nozzle heaters in Ø19,05 and Ø22,40 in their assortment, too. HotCoil minitubular heaters with clamp band are a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

Product Specification Application: Mainly applied to the electronic soldering iron Voltage: 110VAC Heating Resistance: 37Ω±15% Dimension: L80*φ5.0mm Electrode: Welding 2 nickel wires on the surface

Alumina Ceramic Heaters are produced by implementing unique metallization and ceramic lamination processes. Due to the advanced manufacturing techniques utilized in the electric element, Alumina Heaters can provide higher reliability than ever before. Currently, applications include use as innovative types of heaters in the automotive, medical and semiconductor industries.

Product Specification Application: Mainly applied to the electronic soldering iron Voltage: 110VAC Heating Resistance: 310Ω±10% Dimension: L60*φ3.8mm Electrode: Welding 2 nickel wires on the surface

Planar ceramic heater oxygen sensors are subject to extreme conditions. A properly functioning oxygen sensor forms the basis for reliable engine operation and thus fuel economy, low pollutant emissions, and good exhaust gas values. Oxygen sensors with planar ceramic heater characteristics: ● Quick ignition time ● Good insulation performance ● Strong resistance to high temperature and poisoning ● Long lifetime ● Pump current switch type, conventional switch type, air-fuel ration type, and wide range type are available Appliaction: Plate Ceramic Heater for Automobile / Oxygen Sensor

Product Specification: Application: Used for 936 soldering station Voltage: 24VAC Heating Resistance: 3.0±0.3Ω (23℃±2℃) Dimension: L60*φ3.8mm Electrode: Welding 4 nickel wires on the surface

Product Specification Usage: Mainly applied to model 933 electronic soldering iron Voltage: 220VAC Heating Resistance: 140Ω±10% Dimension: L60*φ3.8mm Electrode: Welding 4 nickel wires on the surface

Planar ceramic heater oxygen sensors are subject to extreme conditions. A properly functioning oxygen sensor forms the basis for reliable engine operation and thus fuel economy, low pollutant emissions, and good exhaust gas values. Oxygen sensors with planar ceramic heater characteristics: ● Quick ignition time ● Good insulation performance ● Strong resistance to high temperature and poisoning ● Long lifetime ● Pump current switch type, conventional switch type, air-fuel ration type, and wide range type are available Appliaction: Plate Ceramic Heater for Automobile / Oxygen Senser

Ceramic Heater for Soldering iron & Station: Alumina Ceramic Heaters are produced by implementing unique metallization and ceramic lamination processes. Due to the advanced manufacturing techniques utilized in the electric element, Alumina Heaters can provide higher reliability than ever before.Currently, applications include use as innovative types of heaters in the automotive, medical and semiconductor industries. a.Based material: white alumina ceramic, and the content of alumina is no less than 95%.The tungsten slurry is printed on the ceramic tape, laminated by hot pressing, and thensintered under the protection of a hydrogen atmosphere at 1650 ° C b.Ni-wires:N6 Ni-wires with 0.6mm diameter c.Brazing material: siliver-copper braging alloy Application: We are producing High Quality 24V 110V 220V Heating Element for Soldering Station with the advantages of energy-efficient,long lifetime,high insulation,super fast heatin up and eco-friendly.

In all industry sectors, where heat is part of the production our products will be found. On injection moulding machines and extruders, for plasticizing of synthetic granules also for sealing of covers in packaging machines with diverse cup-geometry our heating elements deliver the heat. There are numerous applications, where our electrical heating elements are in operation. Our extensive product range of Temperature Sensors, Controllers as well as Ovens make our programme of delivery complete.

Introducing Caldor's Nozzle Band Heaters, the ultimate solution for precise and efficient heat transfer in injection molding and extrusion processes. Our robust heaters are engineered to deliver outstanding performance in various industrial applications, ensuring optimal material processing and end-product quality. These heaters are constructed with high-quality materials, providing a compact design and excellent heat distribution. The use of advanced ceramic insulation minimizes heat loss and enhances energy efficiency, while the built-in thermocouple ensures precise temperature control. Key Features: Customizable dimensions to fit various nozzle sizes Temperature range: up to 450°C Wattage: up to 100 watts per square inch Uniform heat distribution for consistent results Durable construction for long service life Easy installation and maintenance

Standard power, size and shape or as indicated by the customer. Stainless steel casing. TYPE CERAMIC FIBRE: WORKING TEMPERATURE: MAX 850°C Armour in stainless steel or ALUSI sheets Internal insulation in ceramic fibre. Resistive wire* internal insulating TYPE MICANITE: WORKING TEMPERATURE: MAX 280°C Armour in stainless steel or ALUSI sheets Internal insulation in micanite Resistive wire* internal insulating ARMOURED TYPE: WORKING TEMPERATURE: MAX 700°C Armour in stainless steel Heater*, consisting of a ARMOURED heating element with stainless steel tube. Element development up to 8.00 m. Resistive internal filament* insulated with first choice MAGNESIUM OXIDE.

6 different power types. Compatible for factories, workshops, gyms, cafes, restaurant, chicken farms, indoor swimming pools, it can be used in all large-volume spaces such as hangars, meeting rooms and warehouses. It is remote controlled and modulated with 3 heat stages. Provide heat comfort and energy savings assists. 6 different thermal power values are produced in 2 different models, including L and U type. Using engineering, the preferred reflectors and angles allow heat to spread to the maximum area. Compatible with LPG,LNG and Natural Gas. Safe gas valve system is used in our devices

These are designed to use in outdoor and semi open cafes, restaurantss, hotel, patios and offices with 3intensity levels for economical heating purposes . 2 staged unit remote control system modulation provides you to supply heating comfort and energy investment. It has an appealing design covered by black glass that is translucent during heating process. It can be operated by LPG, LNG and Natural Gas. It has a 1200 temperature heat resistant glass that could make a intensive heat transfer. There is a safe gas valve system in all our products.

These are designed to use in outdoor and semi open cafes, restaurantss, hotel, patios and offices with 3intensity levels for economical heating purposes. 2 staged unit remote control system modulation provides you to supply heating comfort and energy investment. It transfers the heat intensively to needed spaces by the support of sheet metals around the seramic plates It can be operated by LPG, LNG and Natural Gas. It has a 72% efficieny value that could shorten payback time and supply customer satisfaction There is a safe gas valve system in all our products.

Aluminum reflectors are used for high luminous efficiency. It provides many years of trouble-free operation without the need for special maintenance programs. For your safety, there is a safety system with a buzzer against a malfunction. Usage areas: Factories, Workplaces, Warehouses, Hangars, Service Stations, Mosques, Sanctuary, Farms, Outdoor and other places. TECHNICAL FEATURES Product Code - 1st Power - 2nd Power -NG Consumption -Hanging Height**(H) ECO L5 - 6 kW - 11 kW - 1,15 m³/saat - 2,5 m ECO L10 - 11 kW - 18 kW - 1,90 m³/saat. - 3,5 m ECO L14 - 16 kW - 26 kW - 2,73 m³/saat - 4,5 m ECO L18 - 20 kW - 32,1 kW - 3,37 m³/saat - 5,0 m Natural Gas Pressure 20-55 mbar Gas Connector Diameter 1/2’’ Electric Voltage 220-240 V

Gufo HG gas fired heater is designed as an economic heating solution to be used in the winter gardens of restaurants, cafes, hotels and offices, smoking areas and terraces. Impact, moisture and wind resistant stainless steel chassis. Resistant to 1100 degrees and thermal shocks, having 98% heat conduction and aesthetic ceramic glass. With the low or high step burning system, the desired temperature comfort can be provided easily according to the temperature of the air. Built-in remote control for convenient and easy operation. Technical Features 1. Step Power 7 kW 2. Step Power 12,5 kW Heating Area 25-50 m² Natural Gas Consumption 1,3 m³/saat Recommend Hanging Height 2,2 m Natural Gas Pressure 20 - 55 mbar Gas Connector Diameter 1/2’’ Electric Voltage 220-240 V