Central lubrication systems - Import export

LUBCON offers the ideal combination of premium lubricants and highly robust, automatic lubrication systems. With more than 40 years experience, we know very well which combination works best and which one doesn’t. This holistic approach helps to avoid issues and will reduce your maintenance costs and machine downtime.

EP Fluid Grease Description Castrol CLS Grease is a high pressure fluid grease developed using an optimized combination of synthetic base oil, lithium thickener technology and a specially selected additive system containing EP/anti-wear additives, antioxidants and corrosion inhibitors. Application Castrol CLS Grease is a high-quality EP fluid grease with excellent low-temperature properties, which makes it particularly suitable for use in central lubrication systems of commercial vehicles and is approved in accordance with the following approvals: - MAN 283 Li-P 00/000 - Mercedes Benz 264.0 Castrol CLS Grease is also used as an excellent multi-purpose fluid grease for industrial and automotive applications where a combination of excellent EP performance and corrosion resistance are the core requirements. Temperature range -40ºC to +100ºC

EP Fluid Grease Description Castrol CLS Grease is a high pressure fluid grease developed using an optimized combination of synthetic base oil, lithium thickener technology and a specially selected additive system containing EP/anti-wear additives, antioxidants and corrosion inhibitors. Application Castrol CLS Grease is a high-quality EP fluid grease with excellent low-temperature properties, which makes it particularly suitable for use in central lubrication systems of commercial vehicles and is approved in accordance with the following approvals: - MAN 283 Li-P 00/000 - Mercedes Benz 264.0 Castrol CLS Grease is also used as an excellent multi-purpose fluid grease for industrial and automotive applications where a combination of excellent EP performance and corrosion resistance are the core requirements. Temperature range -40ºC to +100ºC

AUTO FLUID GREASE ZSA GP 00/000 K-50 MAN MAN 283 MB 264 Willi Vogel De Limon Flume Deutsche Tecalemit Lincoln Special fluid grease for central lubrication systems. AUTOL FLIESSFETT ZSA is a green colored fluid grease for use in central lubrication systems, also for fully automatic systems in accordance with DIN 75 203. It is characterized by good adhesion, good water resistance, relatively high temperature resistance and a particularly pressure-absorbing lubricating film. The conveying behavior was also tested and approved in standardized systems from well-known manufacturers. Possible uses: AUTOL FLIESSFETT ZSA is ideal for use in central lubrication systems, e.g. B. for commercial vehicles, but also for stationary systems and closed gearboxes, which require this grease quality. When selecting products, the manufacturer's instructions must be observed.

Arga Super EP 00, is a semi-fluid lithium soap automotive grease that is used in roller bearings, and sliding bearings, central lubrication systems and applications operating under high loads up to 120°C.

For highest contact pressure and high circumferential speed, e.g. for rotary kilns, ball mills, rotary barrel mixers, ball mills, rope winches or friction presses also for guiding elements, slide bars, heavy transport chains and closed wire ropes Lubrication of rotating assemblies of convertors, cranes, crushers and dredges with spray or central lubricating systems Lubrication of heavily loaded gear couplings Advantages and benefits Most suitable for reliable supply of open gears, even at high circumferential speed Very efficient through EP additives in association with a specific combination of solid lubricants and adhesive additives Reliable protection of tooth flanks, even at high temperatures and with extended relubrication time Good pressure resistance of the lubricating film, excellent wear protection The film is not embrittling and aging. Without bitumen, solvent, does not contain heavy metals

For closed gear units and geared motors, plain and friction bearings even at higher rotating speeds, e.g. on filling and packaging machines For joints, propeller shafts and chains when grease lubrication is specified Advantages and benefits Toxicologically harmless as defined in German LFGB Formula in accordance the FDA guideline 21 CFR 178.3570 NSF H1 registered Long operating times due to good resistance to oxidation and ageing Reduced wear due to highly adhesive, load-bearing lubricating film Excellent corrosion protection Low dynamic viscosity enables use with minimal bearing play and gear unit spaces Good pumpability with central lubricating systems Very high resistance to hot and cold water, watery-alkaline and acidic disinfectants and cleaning agents

Grease lubrication of friction and rolling bearings at low operating temperatures Grease lubrication of friction and rolling bearings at high speeds Grease lubrication of bearings with low coasting moments or low bearing play Advantages and benefits NSF H1 registered Low-viscosity, fully synthetic base oil ensures the functionality of the lubricating film up to -70°C Very good conveying capability in central lubricating systems also at low temperatures Clean the surfaces for optimal effect. Before filling for first time, remove anti-corrosion agent. Fill the bearing such that all functional surfaces are certain of being greased. Fill normal bearings up to about 1/3 of the free space inside the bearing

It is used in rollers, sliding bearings, central lubrication systems and general industrial applications. It is especially intended for roller lubrication, however, also used in chassis lubrication processes. • It reduces grease kinds and thus provides cost-savings in wide purpose applications of vehicle fleets and factories. • It provides high resistance against rusting and corrosion. • It provides operating performance between -20 °C and +130 °C. • It reduces abrasions and thus maintenance costs with the help of high amount of EP high pressure additive it contains. • It forms tampon oil film in vibrating medium, and thus extends bearing’s life

Lithium grease is yellow colored product containing lithium soap, rust, oxidation additives and qualified mineral oils. It has general purpose application areas. It can also be used in roller and chassis lubrication processes. It is used in rollers, sliding bearings, central lubrication systems and general industrial applications. It is especially intended for roller lubrication, however, also used in chassis lubrication processes. • It reduces grease kinds and thus provides cost-savings in wide purpose applications of vehicle fleets and factories. • It provides high resistance against rusting and corrosion. • It provides operating performance between -20 °C and +130 °C. • It reduces abrasions and thus maintenance costs with the help of high amount of EP high pressure additive it contains. • It forms tampon oil film in vibrating medium, and thus extends bearing’s life.

Lityum EP grease is yellow colored grease containing lithium soap, rust, oxidation, AW and high amount of EP additives and qualified mineral oils. It is especially intended for roller lubrication, however, also used in chassis lubrication processes. It is used in rollers, sliding bearings, central lubrication systems and general industrial applications. It is especially intended for roller lubrication, however, also used in chassis lubrication processes. • It reduces grease kinds and thus provides cost-savings in wide purpose applications of vehicle fleets and factories. • It provides high resistance against rusting and corrosion. • It provides operating performance between -20 °C and +130 °C. • It reduces abrasions and thus maintenance costs with the help of high amount of EP and high pressure additive it contains. • It forms tampon oil film in vibrating medium, and thus extends bearing’s life.

2 x 2 dosing pumps with motorised individual adjustment from 0 – 500 ml nearly maintenance-free machine with automatic central lubrication system Fully-automatic cleaning of filling machine (CIP/SIP) Quick and simplified format change (15 min.) Two filling machines enabling alternate operation/cleaning Heatable hopper (35°C – 95°C) Diversion and feeding of filled jars to the cooling zone Film applicator station Sealing station Multi-transport plate for all current jar diameters

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser drive shafts with prockets for chain drives central lubricating system 8-up turntable with mechanical overload clutch backlog detector and monitor for incoming and outgoing containers filling unit with turntable metering unit 40 liters filling funnel dispenser with pre-sealing thermal sealing unit (conductive) integrated conveyor belt central, stepless height adjustment of conveyors and guides by a handwheel integrated SPS control system Siemens S7

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap machine frame from aluminium profile indexing transport system for jars horizontally working conveyor for jar infeed and discharge position control for jars in indexing rotary transport dosing pump from 1.4404 10 l hopper with level control filling nozzles driven by LinMot-e-motor pick and place system for pre-cut foils from magazines driven by LinMot-e-motor 1 spot sealer to fix the foil at the sealing rim of the jars sealing system with conduction sealing head capping station with LinMot-e-motor infeed conveyor for caps electric cabinet with operation panel manual central lubrication system safety doors with aluminium profile frame and windows from makrolon

Repetition Accuracy of 5 micron Extremely High Clamp Forces Low wear due to Nitrogen Hardened Surfaces Suitable for Internal or External Clamping BEST hydraulic centric vices are a no compromise solution to repeating and long running 4th and 5th axis workholding. BEST have focused on the production of high accuracy, high rigidity vices. These vices are suitable for both internal and external clamping. They offer very high clamping forces and repeatability of 0.005mm and a centring accuracy of 0.01mm. The Hydraulic vices also have the following options: Clamp Path Monitoring, Fixed Jaw, Central Lubrication System and Positive Air Pressure to prevent swarf ingress.

The Gronemeyer head space moistener permits moisting of the cap with the fluid in the container. Machine dimensions depend on the conveyor performance and the desired moisting time. Moisting occurs during continuous material flow. The machine is a space-saving solution due to the vertical moisting track. The design permits products to run through the machine without turning process, if necessary. Technical data: —Conveying performance: up to 60,000 units/h —Moisting path: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain optional equipment: —deflecting pulleys —motorized width adjustment —machine cover made of Makrolon or steel grid with maintenance doors —electrical control system —loading and unloading belts

The Gronemeyer bottle turner permits interior cleaning of new glass, tins, etc. Blow-out-, ionisation or vibration bars are offered in addition in order to optimize cleaning performance. Cleaning occurs during continuous material flow. Blown out particles are collected on drawers or as an other option with a suction system. In addition to turning and cleaning, differences in height can be overcome at the same time. The Gronemeyer case turner works according to the same principle. The case turners are often integrated into the case washer. Technical data: —Conveyor performance: up to 60,000 units/h —Overhead track: up to 10 m —Difference in height: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain

The Scotch-Yoke drive of the DTL series has a modified link drive characteristic and reduces the slide speed during the forming phase. Thus the presses are not only suitable for cutting, punching and forming tasks, but also for drawing operations. The extra time that the material receives for plastic flow significantly increases the quality of the produced parts. The reduced impact speed of the slide extends the life of the press and the die. Overview: ● Press capacity: 6,000 - 30,000 kN ● Part size: large ● Slide kinematics: link ● Application: as a single press system either as progdie or transfer mode, as well as a press line Description and benefits: ● The outside located pressure points and a long 8-fold slide guiding system well compensate off-center loads, spare press and die and ensure a constant part quality. ● The automatic centralized lubrication system increases pro-ductivity and availability.

Gronemeyer lane bridging increases the accessibility of the various machines in a filling and packaging line. The gripper technology permits space-saving bridging of roads or pedestrian walks. Even large spans can be realised. Technical data: —Conveyor performance: up to 60,000 units/h —Crossing width: up to 6 m —Crossing height: up to 3 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain Optional equipment: —Moving deflecting pulleys in the curves to reduce wear on chains and slide rails —Motorized width adjustment —Complete machine cover made of Makrolon or steel grid with maintenance doors —Independent electrical control system with congestion monitoring —Loading and unloading belts

The Gronemeyer vertical conveying system is used to overcome differences in height in product lines. The gripper technology permits space-saving vertical transport. Bottles, glasses, tins, cartons, bundles, etc. can be transported using this conveying principles. Technical data: —Chain width: 46 mm/114 mm/254 mm —Conveying performance: up to 60,000 units/h —Difference in height: up to 8m/12m/12m —Product weight: up to 15kg/40kg/40kg —Product width: 15 - 200 mm/20 - 450 mm/20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain

The Gronemeyer discharging device for residual liquid permits emptying residual liquids from reusable bottles. Bottles with large quantities of residual liquid can be fed into the machine via a bypass. Cleaning occurs during continuous material flow. In addition to turning and cleaning, differences in height can be overcome at the same time. Technical data: —Conveyor performance: up to 60,000 units/h —Overhead track: up to 10 m —Difference in height: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain optional equipment: —deflecting pulleys —motorized width adjustment —machine cover made of Makrolon or steel grid —electrical control system —loading and unloading belts —water lances for cleaning support of the cleated chain

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

The patented Power Lube Sensor system can be installed on all lubrication points of the machine. It can be adapted to all kinds of oil and grease pumps installed upstream of the system (supplied via a central lubrication system or automatic lubricators or even gas system lubricator or manual pump, etc.). Description of the Power Lube Sensor ® Precise control and mastered alerts: The Power Lube Sensor Technology cleverly developed for data collection of up to 100 Power Lube Sensor units. Design and functional description: The Power Lube Sensor allows both to control the quantity / volume of lubricant as it passes through the electromechanical system and the remote transmission of alarms related to poor lubrication faults. It also controls the various alarms (battery level fault alarm, lubricant volume fault alarm, operating alarm, etc.) while adapting to all lubrication systems and industrial machine lubrication points system.

Good old technology for wellknown processes Roller Lubricators are popular despite minimizer spray solutions. GSW supports you with a preselected range of products and we help with practical advice based on our experience. On top of that, we offer a “highend” solution with our hybrid Lubricators that feature a combination of external spray and roller lubrication.

Aral SuperTurboral 5W-30 is a low-friction engine oil for use in almost all commercial vehicles that do not require a so-called "low SAPS oil". It enables significantly extended oil change intervals and offers significant fuel saving potential compared to conventional multi-grade engine oils. The excellent low-temperature properties and optimal wear protection, even under severe operating conditions, offer a wide range of applications. Advantages -Extended oil change intervals and thus reduction in operating costs -Excellent soot-carrying capacity reduces abrasive wear in the engine -Best engine cleanliness thanks to low deposits and an optimized detergent system -All-year-round savings potential with quick oiling thanks to synthetic base oils with excellent flow behavior -Optimized wear protection Specifications ACEA E4, E7 MB approval 228.5

4BAR pressure gauge 6BAR pressure gauge

3BAR safety valve M 6BAR safety valve M

Automatic air vent, nickel-plated ½” M Plastic automatic air vent ½” M Brass automatic air vent ½” M