Cbn tools - Import export

We offer a comprehensive range of high-quality CBN tools and abrasives. We will be happy to advise you personally on the tools tailored to your applications. We can use our knowledge and experience from our own carbide production for your benefit.

We supply you with electrolytically coated diamond and CBN tools in a high quality finish.

To achieve the required shape and dimensional accuracy, Tyrolit offers vitrified-bonded, resin-bonded, and electroplated CBN and diamond wheels. Our abrasives ensure safe working without thermal damage to the workpiece. This process is typically used for cylindrical or tapered workpieces, especially joints with an axis or shaft, such as gears, steering systems, injection systems, and hollow shafts. Tyrolit provides vitrified-bonded tools with excellent profile retention and cool finishes, reducing thermal load. Depending on the material, we recommend our superabrasives over conventional tools. Our resinoid bond, specially developed by Tyrolit, ensures shorter grinding times and maximum process stability. Resin-bonded diamond and CBN tools offer long tool lives and high dimensional accuracy. Electroplated tools exert low grinding pressure, ideal for small diameters.

Grinding is unsteady due to changes in the bond, abrasive grain, and wheel topography, affecting forces, surface, and geometric accuracy. To maintain optimal results, a periodic conditioning cycle restores the wheel's grinding ability, optimizing performance, cost efficiency, and surface finish. Tyrolit offers an extensive selection of dressing tools supporting various conditioning methods, from rotating diamond and CBN tool dressers to upright diamond dressers for corundum and silicon carbide wheels, and hand-held dressing sets for large bench wheels in resinoid bond. For optimal results, ensure sufficient coolant supply, and perfectly match the active width and overlap rate of dressing tools. Our application engineers can help design a tailored solution. Dressing is crucial for maintaining high efficiency and surface finish of abrasives. Tyrolit's coordinated product portfolio and expertise guarantee optimal conditioning of grinding tools, supporting the highest process quality.

An efficiently sharpened saw blade is essential for productive and safe work processes. Tyrolit offers an extensive range of grinding tools for various saw blades, including chain saws, circular saws, band saws, and gang saws. Our abrasives are precisely matched to different grinding machines and tooth pitches for optimal sharpening results, featuring vitrified-bonded grinding wheels and resin-bonded diamond and CBN wheels for special applications. Tyrolit’s decades of experience are evident in our tools' grit qualities and innovative bond systems, ensuring optimal cutting edge quality. Our grinding tools for automatic chain saw sharpening machines promise extended service life and perfect tooth base radius matching. We also offer resin-bonded diamond wheels for special applications and CBN tools for grinding HSS and high-alloyed steels.

External cylindrical grinding is essential for achieving optimum surface finishes on workpieces like camshafts, crankshafts, and transmission shafts. It's used on various materials, including unalloyed, low-alloyed, and high-alloyed steels, HSS, tungsten carbide, industrial ceramics, and cast metals. The key to selecting the right tool lies in matching the grinding wheel to the specific requirements of the grinding application. This involves considering workpiece properties, tool, machine, settings, cooling lubricant, and dressing technology. Our high-quality tools and consulting services ensure optimal process parameters. Tyrolit offers a wide range of high-quality grinding tools for various applications and materials. We provide vitrified-bonded conventional wheels with different grains for specific materials, and resin-bonded high-performance tools made of CBN or diamond with our special bond system. The VIB STAR system reduces vibration for a smooth grinding process.

Tyrolit centerless grinding wheels can grind workpieces from a few millimeters to several meters in length with maximum precision and cost-effectiveness, ideal for large series of identical parts. Centerless grinding wheels are notably thick compared to their diameter. Special pressing processes, adapted specifications, and sometimes split grinding wheels ensure homogeneous density distribution. Tyrolit offers a complete assortment of grinding wheels, regulating wheels, and dressing tools. Continuous product development guarantees high stock removal, tight tolerances, and fine surface results. Resin-bonded CBN grinding tools with a fiber-reinforced composite carrier body offer up to 80 percent less weight and better absorption properties, enhancing grinding results and tool life. Vitrified-bonded wheels use innovative sintering technology to prevent abrasive grain breakage. Lightweight diamond wheels are available for centerless through-feed grinding, gentle on machine spindles.

Cajhen's profile tools are specialized cutting instruments designed to create precise shapes, contours, and profiles in metalwork. These tools are essential for manufacturing processes requiring consistent and accurate replication of complex geometries. Used in milling, turning, and grinding operations, Cajhen's profile tools are custom-made to meet the specific needs of each project. Manufactured from premium materials such as carbide, polycrystalline diamond (PCD), monocrystalline diamond (MCD), and cubic boron nitride (CBN), these tools offer exceptional performance and durability, making them suitable for demanding applications in the automotive, aerospace, and mold-making industries.

Cajhen's profile inserts are engineered for precision and accuracy in creating specific shapes and contours on metal workpieces during turning operations. These inserts are designed to replicate intricate profiles with consistency and high quality. Ideal for producing components with complex geometries, Cajhen's profile inserts are widely used in industries such as automotive, aerospace, and mold making. Constructed from durable materials like carbide, polycrystalline diamond (PCD), monocrystalline diamond (MCD), and cubic boron nitride (CBN), they ensure long tool life and reliable performance under high cutting forces and temperatures.

Beside the non-dressable CBN grinding tools, dressable grinding tools of leading manufacturers can be used on our machines, too. Vitrified bond aluminium oxide tools are dominant. Sintered aluminium oxide is preferred as the grinding tool for grinding of steel due to its resilience and grinding capability. Gray cast-iron can also be processed with normal aluminium oxide. The profiling of the grinding tools takes place via a machine-integrated CNC dressing unit. A diamond-plated, rotating dressing tool profiles the wheel in accordance with the respective gear parameters. The grinding tool is conditioned specifically for rough or finish grinding by selecting respective technological dressing parameters. Form consistency and cutting capacity of the grinding wheel is assured by repeated dressings, dependent on pre-defined stock removal rates. The automatic balancing produces smoother turning for larger grinding tools, and consequently, high gear quality. dressable CBN tools Single-layere

CBN (cubic boron nitride) is the next hardest material after diamonds. When properly used, tools made from CBN exhibit considerably less wear than other materials. Cutting inserts or even VHM tools can be equipped with CBN. Technical application: Hardened tool steels with hardnesses greater than 55 HRC or high speed steels (HSS) can be machined without problems using CBN. Case hardened steels and chilled cast iron can also be machined with CBN. Non-ferrous metals are totally unsuitable for CBN; diamond tools are needed for these.

The only Pick-up lathe with counter headstock for machining of part from opposite side to first gripping. The extreme precision and repeatability permits operations of turning, milling and, above all, finishing operations by grinding with wheel spindle and disk dresser, hard turning with CBN tools.

Solid CBN cutting tools for turning/grooving of metallurgical carbide rolls (production of rebar/wire), as follows: RNGN 060300 RNGN 090300 RNGN 120300 RCGX 060300 RCGX 090300 RCGX 120300 Solid CBN cutting inserts for turning of parts made of high-Mn steel: RNGN 190700