Casting mold - Import export

Rapid tooling for plastics and Die Casting of metal (Aluminum alloy or Zinc Alloy). Also we has stable surface treatment partner with different finishing like sand blasting, texture, painting, powder coating and so on, depending on our customers' requirements. We can make tool life to be 5k to 100ks or more. So if you have such project coming, you are welcomed to inquiry us freely . We manufacture our rapid toolings in material aluminium, P20, NAK80 and S136 tool steel, which can be run in a standard injection moulding machine to produce production quality parts in low-volumes. P20 prototype tooling for volumes up to 50,000+ shots. NAK80 or S136 prototype tooling for volumes up to 100,000+ shots. Prototype tooling in 5 to 28 calendar days. Tooling Lead-Time get short leadtime, Low Cost - reduced Cost from material ,MFG , Allowing real trials ,Allows functional test of parts on initial design stage, Many design faults are debugged before mass big production.

About the course: Intensive 3-day course focusing on Sand Mold Casting. Modeling in Chemical Sand; Bronze casting; Finishing a bronze sculpture and learning techniques chiseling; Skates; Open to all skill levels, including beginners. What is included in the price? Materials for a small bronze sculpture; The cost of the course includes all materials. The course is held during normal workshop work and in the same space where other artistic projects are taking place. This way the student can learn about other techniques and come into contact with other materials. The student can ask questions to the trainer or any other of our employees. It is essential to wear old clothes and strong footwear. Alternatively, you can bring a larger sculpture of your own, paying for excess materials (Sand, Casting costs, Bronze, etc.) Basic materials are included in the price; Courses start on Mondays and Tuesdays and are open by appointment throughout the year.

Intensive 5-day course focusing on Lost Wax Casting. Wax leakage in silicone molds; Wax touch-ups; Application of filling channels: Execution of refractory coating; Bronze casting; Finishing a bronze sculpture and chiseling techniques; Male; Open to all skill levels, including beginners. It is essential to wear old clothes and strong footwear. Alternatively, you can bring a piece of your own in wax and work. What is included in the price? Materials for a small bronze sculpture; The cost of the course includes all materials. More materials will be available for purchase on the day, if necessary. The course is held during normal workshop work and in the same space where other artistic projects are taking place. This way the student can learn about other techniques and come into contact with other materials. The student can ask questions to the trainer or any other of our employees. Courses start on Mondays and are open by appointment throughout the year.

Casting is a process in metalworking and jewelry making in which a liquid metal is poured into a mold that contains a negative impression of its intended shape. The metal is poured into the mold through a hollow channel called a casting hole. The metal and mold are then cooled and the metal part is removed.

For the construction of the Atatürk statue, which is one of the most challenging projects for sculptors, we first carry out design and project work in accordance with the area where the work will be exhibited, and after the modeling stage, we follow the mold and casting processes by obtaining the approval of our customer. We are meticulous to ensure that the statue of our great leader is in perfect harmony with its visual and design. We provide Atatürk statue production and application services for all of Turkey, especially educational institutions, public institutions, municipalities, hospitals, military and museums. Contact us for detailed information about sculpture production and Atatürk statue production!

Sow Mold Ingot Mold for non ferrous metal smelting For aluminum smelting Aluminum recycling Secondary aluminum recycling Made of a patented material which is developed by our own, our skim pots and sow molds have a very durable quality. We innovatively re-design the skim pots and sow molds to make them have a very fast cooling speed, which results in a remarkable reduction of oxidation. In addition to our patented material, we can provide the options for materials to fit in different applications of customers. As shown in the tables below, we have many sizes of Skim pots and sow molds already available, they could cover many applications, and no pattern costs needed for them. Meanwhile, we are always willing to offer designs to customers to meet their own specific needs.

We use state-of-the-art machines to produce high-quality molded parts in the area of PU casting technology. By varying the raw materials, formulations and manufacturing processes, the properties can be specifically influenced. Therefore, we can produce difficult geometries and also larger components with the excellent properties of a polyurethane. In casting technology, small and large quantities can be produced cost-effectively using simple molds. Firm bonding with other materials (steel, aluminum, cast iron metals, etc.) is also possible.

Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Low Profile Ingot Mold For Aluminum Smelter Secondary Aluminum Producer Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Standard Ingot Mold for aluminum smelting for primary aluminum producer 1000lbs, 1200lbs, 1500lbs Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.

Our company (Huan-Tai) is rooted in China since mid-90’s. As one of the early runners, we bring value to the table through our capabilities in engineering, quality control and schedule management that meet the high expectations of overseas customers in stability, consistency and predictability. We focus on quality and consistency. Batch production are always consistent with sample. Our Quality assurance: 1. Non-destructive test (NDT): magnetic particle examination (MPE), ultrasonic examination (UE), liquid penetration examination (LPE), X ray. 2. Experienced inspector on dimensions, CMM dimension testing and other tools. 3. To maintain our reputation, we still have excellent return and claim policy even some rare defects. 4. Our prices are always competitive. 5. Spectrometers to assure the material.

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

Dross pan with drain holes for aluminum recycling industry. Skim Pan Dross Pan with drain holes for aluminum recycling industry. Made of a patented material which is developed by our own, our Skim pans and sow molds have a very durable quality. We innovatively re-design our skim pans and sow molds to make them have a very fast cooling speed, which results in a remarkable reduction of oxidation. In addition to our patented material, we can provide the options for materials to fit in different applications of customers. We produced many skim pans and sow molds of different sizes, they cover many applications. Meanwhile, we are always willing to offer designs to customers to meet their own specific needs. Huan-Tai offer ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability.

Xian Huan-Tai was founded in 1995. We are an ISO 9001 certificated company. We have been providing various models of sow molds to aluminum smelters in America, Australia,Canada, Germany, India, Italy and South Africa for nearly 3 decades. We gradually expanding our product line from sow molds to other castings used in aluminum recycling system, including dross pans, cooling heads, skim tools and other iron and steel castings. Responding to the customer demand, since 2010, we started to design and build dross press and other devices needed for aluminum recycling system, providing solutions for customers to maximize their aluminum recovery rates.

We offer Ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability. In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other meterials that customers want, contact us to find the best solution for your company.

Keiper PU molded timing belts (form belts), which are cast in special molds, are made of abrasion-resistant polyurethane and high-strength steel cords (or aramid cords). The cast PU timing belt is an exact replica of its mold. Consequently, high pitch accuracy along the entire length of the belt is realized. They are particularly well suited for smooth running and high speeds. By combining high-quality materials and this modern production method, the resulting timing belts exhibit supreme mechanical, chemical and physical properties. Mechanical properties: Low longitudinal tolerance Longitudinal stability, negligible elongation Form-fit, synchronous running Low noise High abrasion resistance Favorable performance-weight ratio Chemical properties: Good ageing resistance Operating temperature range from -30°C to +80°C Resistant to simple oils, greases and gasoline Applications All types of drives Office machines Textile machines Wood-processing machines

Chill cast offers many benefits for manufacturers looking for a more efficient method of making functional components and improving quality. Chill cast molds are precision machined from metallic material with excellent thermal conductivity and thermal fatigue properties.

During the aluminum casting process, the metal melt is either poured or pressed into the mold. This process is used, for example, to manufacture cylinder heads, wheel rims and many other aluminum castings. Here, the mold has to repeatedly withstand the metal melt at a temperature of over 600 °C: for inserts made of our tungsten-heavy metal alloy Densimet® and the molybdenum alloy TZM, that's not a problem. The benefits to you: — Shorter cycle times — Top surface quality for your products — Long mold service life — No cracks in the mold insert Tailor-made mold inserts, sprue bushes, cooling inserts and other individual parts as well as semi-finished products for your mold are available.

We provide the die casting manufacturing with a wide range of advantages for our clients: Excellent dimensional accuracy Smooth cast surfaces Thinner walls can be cast as compared to sand and permanent mold casting Fast production cycle times Reduces or eliminates secondary machining operations Rapid production rates Casting of low fluidity metals Long tool life, especially for zinc and magnesium Our production line provides manufacturing casted parts like Transmission gearbox housing, LED Housing, Oil pans, Engine blocks, Light boxes and other custom parts according to your drawings.

It is a mold plaster used in shaping ceramics and ceramics.

Polystyrene (PS) is an aromatic polymer, made from the aromatic monomer styrene, a liquid hydrocarbon that is commercially manufactured from petroleum by the chemical industry. Polystyrene is one of the most widely used kinds of plastic. Polystyrene is a thermoplastic substance, which is in solid (glassy) state at room temperature, but flows if heated above its glass transition temperature and becomes solid again when cooled. Pure solid polystyrene is a colorless, hard plastic with limited flexibility. It can be cast into molds with fine detail. Polystyrene (PS) can be transparent or can be made to take on various colors. The chemical makeup of polystyrene is a long chain hydrocarbon with every other carbon connected to a phenyl group.