Conception design - Import export

DSEC has dedicated special attention to the design of sugar refinery EPC construction with particular emphasis on energetic efficiency and white sugar quality. A considerable portion of the sugar market is located in areas where neither beet nor cane can be cultivated. Such markets can be fed by large bulk ships with raw cane sugar that needs to be further refined before being commercialized. As the quality of the raw sugar available on the international market varies considerably depending on its origin, DSEC has developed alternative concepts to adapt the refinery design to the feedstock to be processed. The selected alternative for a refined sugar production will be defined after contemplating the necessity of a raw sugar affination (washing) step before the mandatory re-melting operation. Different purification or possibly decoloration technologies will also be analyzed by DSEC so as to optimize capital expenditures in function of feedstock and finished products as well as of the local environment.

Thanks to its own sugar know-how, DSEC specialized in sugar plants EPC construction. The company acquired its expertise through the realization of many projects, ranging from audits of existing installations up to the turnkey construction of new industrial complexes. As for its other activities, DSEC is able to execute sugar related projects under the form of full EPC contracts, being familiar with all aspects of the project's implementation. DSEC not only masters specific sugar techniques and technologies but also all related process auxiliaries, civil works, steel structures, installation works, start-up and commissioning activities, including training of the client's personnel. DSEC’s project design and construction management gives paramount importance to the respect of health and safety and environment norms as well as to technical efficiency and ease of operation. The monitoring of project cost, time schedule and performances is the essence of any EPCM or EPC commitment. DSEC has developed proprietary technological and thermodynamic programs that very accurately simulate the operation of plants, from overall Heat & Mass Balances down to unitary process operations. In terms of drawings, DSEC uses a powerful 3D drawing and construction management tool (SmartPlan®) that dramatically improves material purchasing activity and site installation efficiency through a high level of prefabrication works. The importance of cogeneration and energy saving concepts has deeply changed the design of sugar plants construction and refineries over the last thirty years. DSEC is particularly proud of the results obtained in plants that have been built or upgraded in accordance with its studies and recommendations. DSEC’s independence from equipment suppliers and technology providers allows selecting the best possible technical solutions with a view of optimizing performances, energy recovery, maintenance and cost to the benefit of any project. In addition to state-of-the-art projects, DSEC’s engineering skills combined with agro process know-how have been selected by major players for developing large scale industrial units from laboratory developments and pilot plants. The projected increase in world sugar demand of 100 million tons over the next 15 years makes De Smet Engineers & Contractor’s knowhow in sugar plants EPC construction extremely valuable for the market.