Baffle plates - Import export

- Loading units - Connection and discharge manifolds - Flocculant and filter aid dosing - Baffle plate thickener, thickener and vessels - Flocculation monitoring using the AQUACHEM I-Floc system - Turbidity monitor - Container distribution systems - Flushing and washing systems - Mobile flushing unit - Work platforms - Outward transport of solid discharge - Remote maintenance

Water-sprinkled spray walls and spray booths with automatic paint sludge filtration system In wet separation, the overspray meets the water film of the spray wall and is thereby bound in the water. The sludge formed by this is discharged using sludge filtration systems. Water-sprinkled spray walls The overspray is sucked in in the lower area of the vertical water drain surface and is bound in water when it meets the film of water. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. In order to replace the water lost due to evaporation, it is recommended to fit an automatic water level controller. The entire quantity of water is fed to the automatic paint sludge filtration system via the disposal pump. A coagulant is added to the water by an automatic dosing unit, as a result of which the paint sludge in the circulating water is disbonded and can be separated more easily. The cleaning of the circulating water takes place in the separately arranged paint sludge filtration system. Depending on the paint system and plant version, the separation system is operated using a full or partial current method. Water-sprinkled spray walls/booths with underfloor paint mist extraction For the painting of large parts with a high paint throughput. The paint mist is sucked in under the grating cover. A substantial part of the overspray is already bound in the water by the constant sprinkling of the entire floor of the basin. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. Optimum capture of the paint mist is guaranteed by the laminar air flow inside the booth. A further advantage over comparable systems is the low water basin height and the associated low foundation depth. The sludge formed by this is discharged using sludge filtration systems. Advantages

Spray walls and spray booths with dry separation via pre-filters and fine filters. Spray walls and spray booths with dry separation For lower utilisation times or overspray quantities, spraying systems with dry separation offer a meaningful alternative to water-sprinkled systems. The Rippert modular spraying system type RTS enables individual adaptation to the respective case of need. Function The overspray is caught by the exhaust air stream and fed to the filter. The solids are filtered out here, while the cleaned exhaust air is blown out into the open air by the fan. Versions The entire spray wall and the drip tray are made of galvanised sheet steel. The basic version consists of a wall with a two-fold filter stage. The attached radial fan is equipped with spark protection in the suction nozzle as well as an explosion-proof motor. The first filter stage is formed by a paper filter or a baffle plate filter, consisting of two rows of galvanised sheet metal lamellae arranged one behind the other. A glass fibre fine filter arranged directly behind it represents the second filter stage. The spray wall can additionally be equipped with removable or fixed side and ceiling panels. Each version is also available with floor suction pan, available with an integrated 2-stage filter and grating cover. Accessories In addition, the spray wall can be equipped with various accessories from the Rippert product range, such as explosion-proof lights, energy-saving flaps, turntables, etc. We recommend the installation of a supply air system for the replacement of the exhausted air. Cleaning / maintenance The spray wall is designed such that the filter elements can be exchanged with little effort in a very short time. For faster cleaning, baffle plate filters should by sprayed with a release agent (e.g. strippable varnish) before being put into operation. Underfloor paint mist extraction With dry separation, consisting of a support structure with attached paper filter, grating cover and a suction duct with air quantity adjustment.

With high-quality filter tubes and PTFE diaphragms. Paint dust filters Wet painting also results in overspray. Overspray is the solid portion of the paint that is not taken up by the workpiece. According to the purpose of use, the overspray is moist and sticky immediately after release. It is captured by the exhaust air stream in the spray booth and fed to a filter. This can be, for example, a baffle plate filter, paper filter, fleece filter, glass fibre filter or also combinations of these. The adhesive effect causes the paint particles to adhere to the contact surfaces of the respective filter medium, as a result of which a good degree of separation is achieved. However, all these filters are storage filters, i.e. the filters clog up more and more during operation and cannot be regenerated. A filter exchange becomes necessary if the exhaust air rate of the spray booth falls below the minimum. This can be very time-consuming under certain circumstances and the work process must be interrupted in order to do it. To make things worse, not only must the filtered and bound paint residues be disposed of, but also the actual filter materials. Such tooling times are not justifiable for automatic, continuous or multi-layer painting processes. Continuous procedures such as automatically cleaned filters are likewise required for this. The humidity and the adhesiveness of the particles to be filtered are thereby the problem. In order to solve this problem, the paint particles should be relieved of their adhesive capability as far as possible whilst still inside the paint booth. Our patented ‘RTS-Rotation’ system is outstandingly well suited for this. The system is comprised of slowly rotating brush rollers, which take up the adhesive paint particles on the surface of the bristles and allow them to dry there. The bristles are automatically regenerated at pre-specified time intervals by combing devices that swing in at the rear of the brush rollers. The dislodged paint residues can then be removed and disposed of either manually during work breaks or automatically during operation. The degree of separation of this system is, however, insufficient to satisfy the environmental protection requirements concerning residual dust content in the exhaust air. A further filter stage is necessary for that. It must be assumed that the paint particles arriving here are to a certain extent still damp and sticky. For this we use special paint dust filters with high-quality filter tubes with PTFE diaphragms. If necessary, precoating agents (auxiliary dust) are used in order to neutralise the adhesive capability of the particles and to keep the dust layer on the filter elements permeable to air. The precoating agent is injected into the raw air pipe by means of special dosing units. The filter tubes are cleaned by means of compressed air impulse cleaning. The use of this technology requires special know-how. We have had the appropriate experience for almost ten years. The implemented plants have capacities ranging from 5,000 to 90,000 m³ /h. Because of the large number of different paint systems, individual experiments are usually necessary in our pilot plant in order to find the correct solution for the individual case.

ince 1997, our company has been manufacturing high quality custom quartz parts for the semiconductor, fiber optic, and lighting industries. Located in Southern California, Jelight houses a complete fabrication facility and continuously invests in quartz capabilities. We are an authorized distributor-fabricator of Momentive Performance Materials Quartz Inc. and approved supplier to many OEMs and end-users alike, internationally and nationwide. Parts available: Single Wafer Applications: bell jars insulators pedestals cover plates windows domes chamber liners focus rings shadow rings wafer susceptor shafts gas distribution plates (GDP) baffles shields Vertical & Horizontal Diffusion Furnace Subcomponents: double-wall process tubes inner/outer tubes liners wafer carriers boats pedestals baffles torches chambers injectors nozzles caps plates