Automation of presses - Import export

The "Metzner RPA 60-LT" is a powerful robot press automation with an outstanding storage system for the highest demands in the handling of pressed parts made of hard metal and metal powder. With a storage capacity of up to 60 sintering plates, the it offers outstanding possibilities for the production of sintered parts of all types. All sintering plates are fed to the machine via four transport trolleys with 15 plates each. The intelligent handling system of the "RPA 60-LT" ensures uninterrupted loading of the pressed parts. While the first sintering plate is filled by a linear robot with multifunctional gripper, the handling system provides a second empty plate. As soon as the first plate is filled, the loading of the second one starts. Meanwhile, the handling system returns the loaded sintering plate to the transport carriage. The automation thus works according to the Kanban principle, which ensures that the press can be operated continuously even during the workpiece carrier change

The "Metzner RPA 10-SL" is a powerful and flexible press automation system for handling indexable inserts and small ceramic parts for medium to large batch sizes. It has an integrated magazine system for up to ten sintering inserts. Empty sintering inserts are automatically removed from the magazine, loaded and then returned as required. In this way, the powder press automation works independently over a longer period of time without loading and unloading processes leading to a press stop. With its integrated 4-axis SCARA robot, the machine achieves very high system speeds of up to 30 stroke/min. The "RPA 10-SL" is operated conveniently via the integrated control or via the mobile operator terminal. At the push of a button, loaded sintering plates are removed and new ones received. Defined operating data are transferred to the press control via an interface.

Stones and granites are one of the most durable materials in the world. Almost all of the ancient buildings that has remained from various periods in the history, were made of granite and stone. Because granite is an extremely durable and highly resistant material, cutting and shaping plates of granite needs specific tools. However, to do the job, these tools also require cutting disks. This is why we at Ronix produce high-quality and strong granite cutting wheels as accessories. Our Granite Cutting Disks are made of top-quality raw material and with a unique formulation to deliver great performance and be as efficient as possible. Ronix segmented granite cutting disks are manufactured by hot press production process with fully automated machines. In comparison to cold press production process, the hot-press cutting wheels can deliver higher efficiency.

Ronix segmented granite cutting discs are manufactured by hot press production process with fully automated machines. In comparison to cold press production process, the hot-press cutting wheels can deliver higher efficiency. These circular granite cutting blades have also a longer life cycle compared to others. To provide the users with a great cutting experience, the best possible and highest quality raw materials are used to produce Ronix granite cutters. The unique formulation of materials in the diamond tips of these discs, minimizes friction between the workpiece and the blade which results in a faster and cooler cut

Our 7-roller ACS Series compact system press feeding machines consist of 60 and 1300 coil width, 0,5 and 4 mm of sheet metal thickness, between 6.000 and 10.000 kilograms of coil weight capacity feeder, straightener and decoiler. 7-Roller Compact Coil Feeder System Components Hydraulic Decoiler Hydraulic Inner Tightening and Unloading Upper Arm Coil Servo Feeder Straightener Straightener Adjustment and Fine Positioning Feature Roller Group and Gear Transmission Feature Distance Detection and Proximity Sensor Feature Die Memory System Multiple External Output Options Press Automation Control Feature Operation with Touchscreen and Remote Connection Support Features

Our 11-roller ACS Series compact system press feeding machines consist of 600 and 1600 coil width, 2 and 10 mm of sheet metal thickness, between 6.000 and 15.000 kilograms of coil weight capacity feeder, straightener and decoiler. 11-Roller Compact Coil Feeder System Components Hydraulic Decoiler Hydraulic Inner Tightening and Unloading Upper Arm Coil Servo Feeder Straightener Straightener Adjustment and Fine Positioning Feature Roller Group and Gear Transmission Feature Distance Detection and Proximity Sensor Feature Die Memory System Multiple External Output Options Press Automation Control Feature Operation with Touchscreen and Remote Connection Support Features

Our 7-roller ACS Series compact system press feeding machines consist of 60 and 1300 coil width, 0,5 and 4 mm of sheet metal thickness, between 6.000 and 10.000 kilograms of coil weight capacity feeder, straightener and decoiler. 7-Roller Compact Coil Feeder System Components Hydraulic Decoiler Hydraulic Inner Tightening and Unloading Upper Arm Coil Servo Feeder Straightener Straightener Adjustment and Fine Positioning Feature Roller Group and Gear Transmission Feature Distance Detection and Proximity Sensor Feature Die Memory System Multiple External Output Options Press Automation Control Feature Operation with Touchscreen and Remote Connection Support Features

REP AUTOMATED SOLUTIONS Automation is adapted to the needs and objectives of each customer. An infinite number of possibilities for the following operations Feeder channels Evacuation Flash and gum cutters Evacuation Spraying of release agent and / or cleaning of the mold Loading of inserts Demoulding of finished parts Visual control of conformity and many others... 3 levels of automation possible o Operator assistance Insert loader o Partial automation Demoulding kit (front, rear top, rear bottom, etc.) o Total automation Robotic cell, brushing on horizontal presses, etc.

Ulti-Form takes automated bending a step forward with a ToolCell-inspired automated tool changing press brake using a built-in tooling warehouse and equipped with Easy-Form® Laser adaptive bending technology. Programming for both the press brake and robot is handled offline with no robot teaching needed. An auto-adaptive robot gripper designed by LVD automatically adjusts to the workpiece size, allowing different part geometries to be processed without a gripper change. KEY FEATURES Automated tool changer press brake reduces setup time Easy-Form® Laser adaptive bending technology ensures part accuracy KUKA robot and press brake work in synergy to minimize changeover time Programming is handled completely offline, no robot teaching Auto-adapting, universal gripper handles part sizes from 50 x 100 mm up to 1200 x 800 mm High productivity in a compact space, including three input pallets and output zone for up to 10 pallets Automated pallet dispenser and conveyor

The production of electric motor and generator laminations imposes strict requirements on the press and automation. ANDRITZ Kaiser looks back on decades of experience in the electric motor laminations sector and provides the customer with state-of-the-art solutions. Precise timing and general performance are required for competitive productivity of high speed stamping systems for laminations. Due to the large amount of cutting operations required, a very rigid machine is needed to absorb the cutting impact without damaging any machine part. Finally, the tolerances of 0,02mm in the tools and the end product call for a very precise slide movement, slide guideance and low frame deformation. Our well designed and thoroughly tested concept allows customers to manufacture high-quality products with maximum efficiency. ANDRITZ Kaiser production lines for electric motor laminations are characterized by the following features: Highly stable machine with split-design, cast iron frame for...

ANDRITZ Kaiser provides complete circular and multi-form blank cutting lines, including feeder, press, stacker, and scrap conveyor. The production of blanks for further use in a deep drawing or embossing process imposes strict demands on the press and automation system. Precise timing and general performance are required in order to achieve competitive productivity. Due to the large amount of cutting required, a very rigid machine is needed to absorb the rebound without damaging any equipment. Finally, the tolerances of the end product call for a very precise slide movement and low frame deformation. ANDRITZ Kaiser can look back on decades of experience in the field of blank cutting lines. Our well-designed and thoroughly tested concept allows our customers to manufacture high-quality products with maximum efficiency. Our production lines for circular or multi-form blanks are characterized by the following aspects: Highly stable machine with split-design cast iron or combined...

ANDRITZ Kaiser is among the most experienced suppliers of presses and automation for sheet metal forming on the market. High precision, long lifetime of machine and tool, and low maintenance costs speak for the quality of our machines. ANDRITZ Kaiser produces customized solutions for every application – from the stand-alone press or roll feeder to complete production lines with coil handling equipment, finished part handling, scrap handling, and automation system. With over 8,000 automatic punching and metal forming presses worldwide, our customers produce high-quality formed and punched products. Our sheet metal forming solutions find applications in the automotive (OEMs and suppliers), white goods, electronics, electromotor lamination, construction, and consumer goods industries. Numerous well-known companies place their trust in our equipment. Our range of products Complete production lines for blank cutting, electromotor lamination, or conventional stamping Automatic...

HEAVY-DUTY BENDING IN TANDEM / TRIDEM OR QUADEM PPEB-H custom press brakes offer versatility for heavy-duty bending of L, XL and XXL plate parts. Combine two, three or four PPEB-H press brakes of similar or dissimilar tonnage in a synchronized configuration for maximum productivity and flexibility. When two press brakes are used in tandem, both machines are controlled using one CNC control. For added flexibility, each machine in the tandem can also be used independently. These custom-built machines uniquely meet your heavy-duty bending needs with a choice of configurable options and automation possibilities. KEY FEATURES Two press brakes of similar or dissimilar tonnage working as a synchronized tandem Three or four brakes of similar tonnage working as a synchronized system Synchronized operation of machines with single CNC control PRODUCTIVITY-ENHANCING OPTIONS CADMAN-B programming software Configurable options at point of order, including open height, stroke

The PPEB-H Series is the choice for heavy bending. These robust, heavy-duty press brakes are custom built for the application. Numerous configurable machine selections and automation options make each PPEB-H press brake a complete, customized solution. LVD’s intelligent bend database optimizes bending parameters for efficient, accurate bending. An intuitive touch screen control reduces the time it takes to go from art to formed part. KEY FEATURES Multiple operating modes ensure optimized ‘Art to Part’ times TOUCH-B touch screen graphical user interface control is intuitive and simple to use Bending parameters automatically controlled by LVD's unique 'intelligent' learning database 2D & 3D color graphics simulate part creation and display material handling sequencing CNC crowning V-axis standard for all models Enhanced Energy Reduction System (ERS) (selected models) Turbo hydraulics (standard) PERFORMANCE-ENHANCING OPTIONS CADMAN-B programming software

Metzner powder press and indexable insert automations of the "RPA 3-SC series" automatically remove pressed blanks from a powder press and deposit them quickly and gently in a definable sample. In the "RPA 3-SC1", the transfer of the individual sintering plates and the loading of the blanks is carried out by a SCARA 4-axis robot. The empty sintering plates are placed manually into a sintering plate magazine, removed with a sintering plate gripper if necessary, and fed to the loading position. The robot then moves to a gripper station, deposits the sintering plate gripper, picks up a part gripper, and starts loading the sintering plate. In the "RPA 3-SC2", sintering plates are placed manually on a double conveyor belt. One sintering plate at a time is automatically transported to the loading position via the conveyor belt. The robot immediately starts to load the blanks. Loaded sintering plates are ejected from the loading position and manually removed from the conveyor belt.

Ballistic composites are the ultimate point of our experience and knowledge on thermoset presses and production systems. product, mould, process, press, automation, hot oil or electric heating or oil or water cooling… whichever model is suitable for you and your product, we can give you the whole system on a turnkey basis. We have a serious place in ballistic composite systems, which is a small and very special market in the world. Our references are proof of that.

Deep Drawing is the most common tecnique for forming either symetric or asymmetric metal parts. It is a multi-purpose deep drawing method suitable for every structure. The material is held tight between the ram and the blank holder to avoid the formation of wrinkles while the force of the ram pushes the die down to wrap it around the punch. Conventional Deep Drawing Press find use in metal forming, especially in automotive, kitchenware, defense, security and many other sectors. This is the most common tecnique for producing either symetric or asymmetric metal parts. It is a multi-purpose deep drawing method suitable for every structure. In need of pressing speed or cushion adjustment for better product surface , Ozkoc Hydraulic presses have option for speed settings on touch screen via proportional valves. The press automation is PLC supported, and programmed with Siemens S7.1200 software. The press is two push buttons controlled

C-frame presses are flexible solutions for manual work as well as for automated production processes. The CS is the all-rounder among the C-frame presses, while the ECS is ideal for punching and cutting operations with a higher degree of automation. Overview: ● Press capacity: 350-3,000 kN ● Part size: small ● Slide kincematics: crank ● Application: cutting, stamping, bending, embossing Description and benefits: ● Compact design, no foundation work required, good accessibility for maintenance ● Solid, low-stress annealed press body in monobloc design with minimal frame deflection ● Durable, wear-resistant and very quiet hydraulic clutch ● Casting slide with vibration dampening properties (ECS series) ● 4-fold slide guiding for a high tilting rigidity ● Hydraulic overload protection ● Production time as of 12 weeks

Fully automatic filter presses are specifically designed for applications in which a continuous operation and fast cycle times are essential and therefore crucial. MSE fully automatic filter presses provide a high degree of automation while providing uninterrupted operation at the same time. FULLY AUTOMATIC FILTER PRESSES FROM MSE INCREASE PRODUCTIVITY AT THE SAME TIME REDUCING PERSONNEL COSTS The operating time of a fully automatic filter press is 24/7. The option of the simultaneous filter plate opening system, for example, helps to realise a particularly fast cake release reducing the cycle time to a minimum. The result is a high-speed filter press that allows increased production per unit area of filter. For this reason, these machines are used in applications with highly filterable products where high filtration speeds are required. These include, e.g. mining concentrates and residues.

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.

Alpha offer a range of folding solutions depending on the needs of our customers including manual, automated and robot folding machines. Our manual folding line consists of 6 manned Amada press brakes capable of folding mild steel, coated steels, stainless steel, aluminium and alloys upto 4100mm in length. Automated folding offers optimised machine cycle times through automated tool selection and simultaneous component load and unload. Parts are programmed offline allowing the machine to run components whilst the next is programmed ready for production. We currently operate an automated TBZ panel folding line as well as completely automated robot folder.

Yeniada Makina’s folding machine , used to fold printed rolls into new roll Machine features: Working speed up to 150 meters per minutes Meter Counter Automated tension control system Airshaft roll holder 7″ touch control panel Edge control system Custom roll width design

Press Machine Features: Water Heated Bottom Compression Hydraulic Press Surface Sheets St52 Certified Steel Parts Kroman Steel

Ridat’s Blister Sealing Press (BSP) range is designed to heat seal adhesive coated card or film media onto pre-formed blisters. Production steps are as follows: Pre-formed blisters are placed in in-expensive jigs Products are laid inside the blisters Adhesive coated card or film media is placed on top and positioned by spring loaded pins The assembly is then moved to the heating station where the backing media is sealed to the blister While the heat sealing operation is taking place the other stations are being unloaded and reloaded This process can be manual or fully automated Key machine features include: Sturdy Press Static Heater Platen with thermostat control Digital Timer for process control Aluminium Table powered by pneumatic cylinder Auto models powered by gear motor CE Mark Optional features include: Additional number of stations (either 2, 4, 5 or 6) Automatic card placement