Automatic straightening machines - Import export

Compact Lines are the best solution for the such facilities, where the space restriction is the main problem. The Compact Lines provide a comfortable working at confined spaces. For the cities with the high land costs, the compact systems are becoming the proper solution. Another advantage of compact systems is significant reduction of set periods. The period in which the operator makes the system ready for production is being shorter in compact systems. Our Compact Lines are gathered under three main groups; Decoiler – Straightener; Straightener – Slider; Decoiler – Straightener – Slider.

Fast automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 13 mm (#4), equipped with Senso Technology.

Automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 20 mm (#6). Driven by digital electric servomotors. Capacity 2 Ø 16 mm (#5) Max pulling speed 200 m/min (660 ft/min) Straighteners (horizontalsverticals) with electronic adjustment and independent position for the 2 wires Motorized wire change unit (Optional) Prestraightening Feeding Unit (Optional) Web Teleassistance

Fast automatic wire straightening and cutting machine, with rollers, for the production of cuttosize wires up to Ø 16 mm (#5). Driven by digital electric servomotors. Max pulling speed 240 m/min (790 ft/min) Straighteners (horizontalvertical) with electronic setting Rollers for the extraction of the last part of the coil (Optional) Automatic 6inlets motorized wire change and insertion unit (Optional) Patented motorized horizontal wire change unit which allows to change the diameter and the coil in "Zero time" (Optional) Web Teleassistance

Automatic wire straightening and cutting machine, with rollers, for the production of cuttosize wires up to Ø 13 mm (#4). Driven by digital electric servomotors. Capacity 2 Ø 10 mm (#3) Max pulling speed 150 m/min (495 ft/min) Straighteners with independent position and adjustment displays for the wires Cutting with Brushless Motorized wire change unit Web Teleassistance

Fast automatic wire straightening and cutting machine, with rollers, for the production of cuttosize wires up to Ø 13 mm (#4). Driven by digital electric servomotors. Max pulling speed 240 m/min (790 ft/min) Straighteners (horizontalvertical) with electronic setting Rollers for the extraction of the last part of the coil (Optional) Automatic 5inlets motorized wire change and insertion unit (Optional) Patented motorized horizontal wire change unit which allows to change the diameter and the coil in "Zero time" (Optional) Web Teleassistance

The straightening machine RM-1000 was developed for straightening deep-hole drills, as 4- and 6-axis version. The radial run-out of a drill is straightened using the 4-axis version. The 6-axis machine additionally corrects the camber of the shank and the head run-out of the soldered carbide drill bits. The maximum length of the drills is 1,000mm, the accuracy of the straightening process is 0.08 mm (depending on the work piece). An exportable straightening protocol is created for each straightening process. A robot cell is available as an option. Using this robot cell, the insertion and removal of the drills is performed. The robot cell is mobile and can be disconnected at any time in order to allow manual straightening processes.

Selfcentering of coils through continuously adjustable coil side guides Wideopening alligator type straightening head for easy threading From 5 to 13 individually adjustable straightening rollers to serve almost any demand on the quality of the straightening result Clockspring guard Drive via threephase servo motor; torque transmission simultaneously to all bottom straightening rollers, pinch rollers and cradle rollers

No coil expansion needed Selfcentering of coils through continuously adjustable coil side guides Wideopening alligator type straightening head for easy threading From 5 to 21 individually adjustable straightening rollers to serve any almost demand on the quality of the straightening result Drive via threephase servo motor; torque transmission simultaneously to all bottom straightening rollers, pinch rollers and cradle rollers Clockspring guard Allroll drive for straightening rollers Hydraulic hold down arm (optional w powered endwheel) Hydraulic threading system with snubber and peeler (optional w powered snubber wheel) Motorized coil guides Motorized straightening rollers Hydraulic opening / closing of straightening head Hard chromed rollers Edge guides adjustable to center via handwheel (optional motorized) Jobmemory feature for all motorized functions... etc

GSW FeederStraighteners, series VRMA are just as simply operated as our Straighteners of the RMA series. With servo drive and length measuring system they offer the additional functionality of material feeding (positioning) over just straightening. Their most common application is cuttolength and spacesaving coil feeding. The already revolutionary alligatorhead can be extended with hydraulic opening for full piloting when feeding into stamping presses with progressive dies. For especially heavygauge materials or high demands in flatness, our VRMZ series FeederStraighteners are the correct answer. They process crosssections as large as 2000 x 5,0 mm. up to 2000 mm material width and 16 mm thickness max crosssection approx.. 2000 x 5 mm or 650 x 10 mm max net output approx. 50 – 150 m/min max cycles with piloting approx.. 40 – 100 SPM

All rollers hardened and finepolished Multiple backup rollers to prevent deflection Specially suitable to feed highspeed stamping presses Parallel adjustment of upper roller bank with tilting via spindle type lifting devices With optional synchronized drive of pinch and work rollers Drive system via transfer gear box and universaljoint shafts with length compensation and quickrelease coupling Warpresistant stand in modular design to allow extension with catenary rollers, threading system, loop bridge or conveyors for operation as partsstraighteners etc. Hard chromed rollers Polyurethane coated rollers Hydraulic threading systems in different grades Motorized adjustment of upper roller bank with optional jobmemory Central edge guide adjustment via handwheel (optionally motorized) All roll drive Extricable and exchangable roller cartidges for easy maintenance Quickthreading feature for universaljoint shafts Movable base Manual or hydraulic loop bridge Conveyor belts... etc.

When straightening becomes core competence and strip or parts need to be completely removed of their tension, GSW Precision Straighteners are the answer of choice. They handle up to 2000mm wide and up to 6mm thick materials in strip or plate. Highest stiffness, closest centerdistances and the active driving of all rolls allow for perfect flatness results. Our newest development – the HighPerformance Straighteners, series RMB – answer questions raised thru current material development leading to increasing material strength, lessening thicknesses or the use of sandwich materials Their enormous stiffness, large pinch rolls and closest center distances evenly deliver highest straightening forces. If material surface quality must be fully preserved, the 6high design option is the right choice. Here, intermittent rolls prevent marking caused by the backup rolls and allow for a perfectly clean strip or plate.

High quality, extremely simple operation, unreached price/performance ratio For decades, the GSW Straighteners are valued all over the world. The Straightener with clamshell head (the GSW “AlligatorHead”) came out in 1968 – the RMA series – and today is being built in up to 2000mm width. This machine levels coil set and equals out tension with up to 12mm thick materials. It has given GSW a pioneer’s position in the industry. The RMZ series Straighteners convince where high straightening and pull forces are needed. Its frametype head design provides a high stiffness and elevates this technology to work with high demands in straightening quality – even with highertensile materials.

The fully automatic strapping machine mod. TP 201 with side sealing is particularly suitable for strapping furniture, household appliances, palletised loads and high packages. It can be inserted in lines where the available space or the limited height of the conveyor do not allow the use of a standard strapping machine. The strap is automatically launched, tensioned, welded and cut, speeding up the strapping operations. The strapping machine, suitably modified, can be easily inserted into automatic packaging lines and can also work without an operator.

CARTON SEALER MACHINE MOD. GEM 350 / GEM 360 / GEM 820 WITH ADJUSTABLE FORMAT AND WITH UPPER AND LOWER DRIVE BELTS The two heads simultaneously apply a strip of tape taping above and below the box. Ideal for close boxes high and narrow. Ideal for fixed format boxes close (with constant height and width). Structure of the machine body made of sheet steel bent, bolted and painted. The movement of the cartons is done by two side drive belts driven by a single motor, adjustments for the different formats are made through flywheels. The machine is equipped with 4 wheels with brakes.

PRATIKA 55 SMART: AUTOMATIC THERMORETRAIBLE PACKAGING MACHINE WITH INCORPORATED TUNNEL The new model of automatic shrink-wrapping machine Pratika 55 Smart comes from a careful attention to the needs, with the aim of offering a technologically advanced but flexible and extremely compact product. The included tunnel, revolutionary in the world of automatic machines, responds to the needs of space, but above all to reduce the labor costs to a minimum, thanks to the patented "come back" option to a single operator. Enhanced by a strong mechanical and electronic technological content, the new Pratika 55 Smart represents a perfect synthesis of reliability, versatility and safety, which once again evolves the way to conceive the compact automatic operation shrinkwrappers.

We design our coil straightener machine for having perfect straightening results and without damage on sheet metal surface. Our coil straightener machines provide to have working possibility with high speed and precision sheet metal straightening results during press feeding. We have as alternative for coil straightener machine standard models. And we design and provide for different request specific coil straightener machines. We supply our coil straightener machines as to our customer's requests and needs, according the working sheet raw material, thickness and width. We check our customer’s final target product and requested production capacity, then we offer the optimum solution coil straightener machine solution.

The reason of using the Zig-Zag Coil Feeder Machine System is minimizing the scrap and waste during press works with the advantage of 2 axes movable feeding. The moveable 2 axes zig-zag coil feeder can easily adapt the majority presses. Our zig-zag coil feeder and straightener machine is for custom solutions on press feeding equipment’s results. Also we are targeting to provide precision results on zig-zag decoiler straightener and feeder machine's press feeding solutions. Our zig -zag coil feeder is provide the minimum scrap solution for press feeding process. Zig-Zag coil decoiler, straightener and feeder machines are manufactured as synchronised machine system. We provide zig-zag coil feeder machine systems with custom solutions according to our customers final product needs. Such as with different thickness and width range and decoiler tonnage capacity.

Our compact coil feeder and straightener machine is for custom solutions on press feeding equipment’s results with minimum necessary space solution. Also we are targeting to provide precision results on decoiler straightener and feeder machine's press feeding solutions. Our compact coil feeder is provide perfect results for press feeding process. Coil decoiler, straightener and feeder machines are manufactured as synchronised machine system and as single machine body for coil decoiler, straightener and feeder. Also straightener feeder has single body design on our compact coil feeder machine system. We provide compact coil feeder machine systems with custom solutions according to our customers final product needs. Such as with different thickness and width range and decoiler tonnage capacity.

Deformations that are created by utilizing thermal cutting process causes metal materials to lose their flat form. The materials which are cut by a laser, plasma or oxygen cutter that utilize thermal process can become almost impossible to be in a desired flat form again. This is no longer an issue with the new generation leveler technology. Our new generation leveler touches almost every point of the sheet metal material and can smart process. That way, stressed material can be straightened.

ZETAMAK Rim Straightening Machines with 5 ton power capacity of Hydraulic Pump, Molded flange, Lathe and necessary accessories / equipment are used to straighten defected rims made up of alloy, chrome, mag and sheet iron wheels from 10" to 30". - CE certified - All parts have a 2-year warranty. - High quality electric box and cabling. - Reliable Hydraulic system. - Spare Parts support with no charge. - If requested OEM production is also possible.

ProcessLeveling And Residual Stress Relieve Material Thickness (mm)0,3-5 Maximum Material Width (mm)200 Minimum Material Length(mm)70 Quick Change System for Straightening Rollers- Flattening Gap AdjustmentElectromechanics/PC Control Overload Protection- ScreenTouch CE-CertificateStandard Machine Size (mm)1585x1585x1820 Total Weight (kg)2000

DIMENSIONS ( PACKING)         Height.....................................            1520    mm       Length.....................................            1140   mm        Width......................................             800    mm        Gross  Weight...........................            380  Kg   MOTOR SPECIFICATIONS Mechanic  Motor.........................0,55 kw, 1400 rpm, 0,75 hp  - 7,3 Ampere 3 phase - single  phase //   380 V - 220 V Hydraulic Motor........................  0,75 kw 1400 rpm,  1 hp  -  8,7 Ampere 3 Phase - single  phase //  380 V - 220 V Sound Level.................................35 db

RIM STRAIGHTENING MACHINE With LATHE SYSTEM & COMPLETED STANDARD ACCESSORIES. 380/400V - 3ph - 50Hz. Mechanic Motor : 0,55kw,1400rpm, 0,75hp Hydraulic Motor : 0,75 kw,1400rpm, 1 hp, This unique machine is used to correct and straighten all kinds of defected steel and alloy rims ranging from 10” to 22”. CE certified by KEMA Quality B.V. / The Netherlands

RIM Straightening Machine HYDRO 380/400V - 3ph - 50Hz. Hydraulic Motor : 0,75kw,1400rpm, 1 hp, This unique machine is used to correct and straighten all kinds of defected steel and alloy rims ranging from 10” to 22”. CE certified by KEMA Quality B.V. / The Netherlands

ProcessLeveling And Residual Stress Relieve Material Thickness (mm)1-28 Maximum Material Width (mm)1500 Minimum Material Length(mm)145 Quick Change System for Straightening RollersStandard Flattening Gap AdjustmentServo Hydraulic/PC Control Overload ProtectionStandard ScreenTouch CE-CertificateStandard Machine Size (mm)5200x7185x2260 Total Weight (kg)40000