Autoclaves for the pharmaceutical industry - Import export

Automatic, advanced sterilization of liquids, modern design, professional traceability and advanced connectivity. Autoclaves equipped with state-of-the-art sterilization technology, to achieve an advanced sterilization of liquids in industrial and research environments of the pharmaceutical, chemical and biotechnological industries. All RAYPA Top line vertical autoclaves offer best in class connectivity features and comply with data control regulations to work under FDA and GMP environments. Contact us now or visit our website for more information.

Automatic, multipurpose, modern design, professional traceability and advanced connectivity. Autoclaves equipped with state-of-the-art sterilization technology, to achieve an advanced sterilization of liquids in industrial and research environments of the pharmaceutical, chemical and biotechnological industries. All RAYPA Top line vertical autoclaves offer best in class connectivity features and comply with data control regulations to work under FDA and GMP environments. Contact us now or visit our website for more information.

Automatic, advanced sterilization of solids, modern design, professional traceability and advanced connectivity. Autoclaves equipped with state-of-the-art sterilization technology, to achieve an advanced sterilization of solids in industrial and research environments of the pharmaceutical, chemical and biotechnological industries. All RAYPA Top line vertical autoclaves offer best in class connectivity features and comply with data control regulations to work under FDA and GMP environments. Contact us now or visit our website for more information.

Rigid stand for wall-mounting for tank volumes from 100 l. Mixer powers from 0.37 kW to 7.5 kW and support loads up to 100 kg can be realized. Under these conditions, the stand can be equipped with all fast running or gear-reduced mixers and their matching agitator elements. The lift is done by a geared hand-wheel or electric with a lift drive and chain drive. The mixer is positioned on a cantilever beam which is fixed to a support slide that is moved on the stand column. The electric or pneumatic supply is guided through a laterally mounted energy chain. The stand WRW is available in two standard sizes, thus enabling the processing of various tank sizes. The standard sizes are particularly designed for the processing of exchangeable vessels such as drums and IBCs.

Mobile stand with H-foot for tank volumes from 100 l. The mobility of the tripod is ensured by using castors and fixed castors. The tripod can be moved due to The lift is done by a geared hand-wheel or electric with a lift drive and chain drive. Mixer powers from 0.37 kW to 7.5 kW and support loads up to 100 kg can be realized (with ex-protection only realizable to a limited extend). Under these conditions, the stand can be equipped with all fast running or gear-reduced mixers and their matching mixing elements. The mixer is positioned on a cantilever beam which is fixed to a support slide that is moved on the stand column. The FRW is equipped with fixed and steerable wheels for mobility. The electric or pneumatic supply is guided through a laterally mounted energy chain. The mobile stand mixer FRW is available in two standard sizes that are particularly designed for the processing of exchangeable vessels such as drums and IBCs. Various tank sizes upon request.

Rigid stand with H-foot for tanks that range in volume from 100 l. Under these conditions, the stand can be equipped with all fast running or gear-reduced mixers and their matching mixing elements. Mixer powers from 0.37 kW to 7.5 kW and support loads up to 100 kg – by means of a reinforced stand loads up to 300 kg – can be realized. The agitator is positioned on a telescope sleeve that is moved via the spring-suspended lid connected to the stand. The lift is done by a geared hand-wheel or electric with a lift drive and chain drive. The mixer is positioned on a cantilever beam which is fixed to a support slide that is moved on the stand column. The electric or pneumatic supply is guided through a laterally mounted energy chain. The floor stand mixer SRW is available in two standard sizes that are particularly designed for the processing of exchangeable vessels such as drums and IBCs. Various tank sizes upon request.

Electrical tote tank mixers for stainless steel IBCs The LRK-C series tote tank mixer and their drive units LRK-A are a special solution designed for operation on stainless steel containers with filling openings of at least 400 mm and mixing volumes from 400 l up to 1,500 l. The customer may choose between various viscosity-related basic versions of fast-running and slow-running mixers with electric drives. The mixing unit that remains in the container is connected to the drive unit with a bayonet coupling and a clutch. The drive is dismountable so that one drive unit can be used for several mixer units interchangeable. The mixer is mounted on the container’s manway lid, which is clamped with butterfly screws or a clamp ring. The agitator shafts are borne in a bearing housing, which is welded into the container lid on the product side. The impellers are designed to fit through the filling opening DN 400 when being inserted.

The CRP-M tote tank mixers are featured with a pneumatic drive and were designed for the application in stainless steel tanks with filling openings of at least 400 mm and mixing volumes of 400 l to 1,500 l. The fast running pneumatic agitators are equipped with bearing and coupling housings. By means of the maintenance unit, pressurized air is enriched with oil for the vane drive. The mixer is mounted on the container’s manway lid, which is clamped with butterfly screws or a clamp ring. The manway lid is supplied by the container manufacturer or by the customer. The impellers are designed to fit through the filling opening of at least 400 mm when being inserted. All CRP-M series can be supplied as follows: Lid Muffler Explosion-protection design

The tote tank mixers CR-M are designed for operation on stainless steel containers with filling openings of DN 400 mm and mixing volumes from 400 l up to 1,500 l. Depending on the viscosity of the mixing material, CR-Ms with fast running or gear reduced drives are available. The agitator shafts are connected to the drive shafts with sleeve couplings or borne within the gear’s hollow shaft (worm gear). The agitator shafts are balanced for concentric run after assembly. The mixer is mounted on the container’s manway lid, which is clamped with butterfly screws or a clamp ring. The manway lid is supplied by the container manufacturer or by the customer. The impellers are designed to fit through the filling opening DN 400 when being inserted. The electric container mixers are delivered with on-/off-switches with low-voltage breaker. The electric container mixers can also be supplied with frequency converter drives. All CR-M series mixers can be supplied as follows:

The tote tank mixers CRP-E are equipped with a pneumatic drive. It has been especially designed for plastic IBCs with filling openings of at least 150 mm and volumes from 600 l up to 1,200 l. The fast running pneumatic agitators are equipped with bearing and coupling housings. By means of the maintenance unit, pressurized air is enriched with oil for the vane drive. The mixer is mounted on a container traverse bridge, which is included in the scope of supply and clamped with a rapid fixing system to the cage frame of the IBC. The plastic bulk of the container is therefore not harmed by any static or dynamic loads by the agitator. Folding propellers that fit through the filling opening DN 150 mm are used for geared agitators. The agitator shafts are connected to the drive shafts with sleeve couplings or borne within the gear’s hollow shaft (worm gears). The agitator shafts are balanced for concentric run after assembly. Explosion-proof mixers are also feasible.

The tote tank mixers CR-E are designed for operation on plastic containers with filling openings of 150 mm and volumes from 600 l up to 1,200 l. The customer may choose between various viscosity-related basic versions of fast-running and slow-running mixers with electric drives. The agitator shafts are connected to the drive shafts with sleeve couplings or borne within the gear’s hollow shaft (worm gears). The agitator shafts are balanced for concentric run after assembly. The mixer is mounted on a container traverse bridge, which is included in the scope of supply and clamped with a rapid fixing system to the cage frame of the IBC. The plastic bulk of the container is therefore not harmed by any static or dynamic loads by the agitator. The fixing of the traverse bridge is adjustable for various container models. The impellers are designed to fit through the filling opening 150 mm when being inserted. The electric container mixers are delivered with on-/off-switches with low-voltage breaker.

The FR series is a fast running electric drum mixer that can directly be mounted on 200 l steel drums with a 2“ bung hole. The mounting on the drum is done with a 2” threaded adapter with which the agitator is screwed into the bung hole. The agitator shaft is connected to the drive shaft by means of a sleeve coupling. Folding propellers are used as mixing elements, which can be inserted into the drum through the 2” bung hole when being folded. The FR series mobile mixer is delivered as a turn-key solution with an on-/off-switch with low voltage breaker and connection cable. Upon request, the FR series mixer can also be supplied with an integrated frequency inverter. Additionally we can provide you with a vessel clamp applicable for open lid drums.

Sampling systems for manual and automated sampling Systems for manual and automated sampling (up to 4 samples per run) during pressure reactions, see also Parallel Pressure Reactor system PPR. Sampling system for pressure reactors, Sampling with the reactor under pressure, with immersion tube and filter, sampling cylinder, Connection for flushing the lines and sampling cylinder

Feeding of liquids, solid, gas Burettes Volume: 10 - 1000 ml Pressure: depending on material Material: Glass, stainless steel, Hastelloy® Burettes are available in glass with protective jacket or as full metal version for higher pressures with sightglass. Feeding funnels enable fast charge of solids and liquids.

Depending on the stirring or mixing task, Buchi reactors can be equipped with stirrers of different types. For gas entrainment as in hydrogenations, the Rushton type turbine stirrer is often used.

Corrosion testing requires the realistic simulation of the process environment. These environments often include HPHT (high pressure high temperature) conditions. Thanks to our proprietary designs and the use of high-performance materials our industry leading HPHT corrosion testing autoclaves are suitable for the most challenging corrosion testing applications. We have worked jointly with customers from various industries such as upstream and downstream oil & gas, petrochemicals, steel, nuclear and conventional power generation, inspection, certification and testing to design, engineer and manufacture customized corrosion testing solutions for their individual applications.

Metal-free magnetic coupling bmd 250 i / cyclone 250 i ac Torque: 250 Ncm Temperature range: - 20 °C to +250 °C Pressure range: full vacuum - 60 bar / 1000 psi Stirrer speed: 0 - 2500 rpm Materials: ceramic Metal-free magnetic couplings (bmd 250 i) and stirrer drives (cyclone 250 i ac) feature inert behavior and full corrosion resistance, as no metal can get in contact with the process media. Built in our reactor systems versoclave, polyclave, kiloclave and in combination with pressure vessels in glass or glass-lined steel, we offer complete metal-free solutions.

Customized parallel pressure reactor system Reactor volume: 50 ml - 300 ml Number of reactors: 2 - 6 Pressure: -1.0 (FV) to +150 bar Temperature: -20 °C to +300 °C Material: stainless-steel, Hastelloy®, tantalum, PTFE inliner Other setups are available. Catalyst screening and Hydrogenations in reduced time, reproducible and safe: These were the key issues for our customer in chemical research, asking us to develop this system. This parallel pressure reactor system is configurable and modular, allowing for individual or parallel operation settings of each reactor. This system uses automated process control enabling fast process development and parallel reaction screening in a reproducible and safe manner. Multiple safety features guarantee safe hydrogenations and other processes.

Universal glass reactor / Metal laboratory pressure reactor Reactor volume: 100 to 300 ml Pressure: -1 to +150 bar Temperature: -20 °C to +300 °C Material: Borosilicate glass 3.3, stainless steel, Hastelloy® Other materials, pressures & temperatures are available. This multipurpose pressure reactor system is designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure. The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. It is also possible to use steel pressure vessels for high pressure reactions. The magnetic drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer. The Fast Action Closure makes changing vessels quick and easy without the use of tools.

Laboratory pressure reactor system Reactor volume: 10 to 25 ml Pressure: -1 (FV) to +10 / 100 bar Temperature: -20 °C to +200 / 300 °C Material: Borosilicate glass 3.3, stainless steel, Hastelloy®, PTFE Other materials, pressures & temperatures are available. This pressure reactor system is designed for the use of interchangeable pressure vessels in glass, steel, Hastelloy®, Teflon. Safety features guarantee safe reactions under pressure. The glass pressure reactors ensure high resistance against acids, while allowing visual process control and monitoring.

Laboratory pressure reactor system - for pressure reactions in metal pressure vessels Reactor volume: 0.5 to 5.0 liter Pressure: -1 (FV) to +60 / 200 bar Temperature: -20 °C to +250 °C Material: stainless steel, Hastelloy® Other materials, pressures & temperatures are available This multipurpose pressure reactor system is designed for the use of interchangeable steel pressure vessels. Safety features guarantee safe reactions under pressure. The stainless steel or Hastelloy® reactors ensure high resistance against acids. Visual process control and monitoring is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer.

Heat exchangers are mainly used in vacuum distillation systems for cooling and condensation in the absorption and rectification processes in chemical plants. Glass heat exchangers enable visual process control during scale-up and production and processing of multiple (acidic) chemical substances. We offer glass spiral type and shell & tube type heat exchangers. These are often operated in combination with a secondary condenser for additional vapor condensation. The glass spiral heat exchangers can be operated in parallel to form large heat exchange areas for higher condensation performances and larger reactors systems in pilot plants. They feature easy cleaning and operation of cooling media at up to 3 bar pressure.

Because of high frequency of start stop cycle, autoclave manufacturing needs more experience and controls than other pressure parts. With our expert stuff, we have given a service since 1992 about autoclaves. Types of autoclaves we have produced; Aerated Concrete Autoclaves Rubber curing Autoclaves Composite Autoclaves Glass Laminating Autoclaves Other process-specific autoclaves We design and manufacture our autoclaves according to EN 13445 and AD 2000 Merkblatt standart for our customers. Our autoclaves have high operational safety. Autoclave covers are extremely easy to open and close, and are safe against high temperatures and pressures. German Scholz Gmbh, which has proven its experience in Autoclave jaws depending on customer demands, as we do the design and production of autoclave jaws with seamless and weldless hot roll rings in our company. We also supply covers from the company and we can use these covers in our products.

- Compact design - Made up to the ISO, FDA and EU, GMP and cGMP international standards - Can handle multiple cups shapes and sizes - SCADA system included - Touch screen included - Capacity is adjustable up to your needs - Can be used For all liquid substance including alcohol, sanitizers, hand gel, and more