Machinery and equipment - Import export

The high-performance high-level palletizer PRINCIPAL-H is capable of palletizing up to 2400 bags or cartons per hour. The fast high-level palletizer is equipped with an empty pallet magazine and an outfeed system. A bag flattener at the beginning ensures that the bags are “in shape” for stacking. Flexible layer patterns are made possible by a servomotor-driven overhead rotating device that rotates the bags to the required position. For example, the bags can be positioned so that the bag seams point inwards or barcodes can be read from the outside. A well-structured layer pattern is guaranteed by the synchronous belt drive of the layer pusher, which enables the exact positioning of the bags or boxes, and the motor-driven front and side shifters, which ensure a stable and right-angled layer.

The CERTOPAC, a fully automatic high-performance bagging machine, packs any type of free-flowing bulk material in pillow bags and gusset bags with a filling weight between 5 kg and 80 kg. Thanks to its high speed, this open-mouth bagging machine can fill up to 1500 bags per hour. Because of the high flexibility of the packaging machine, bags made of woven PP, PE and paper can be processed. Furthermore, the CERTOPAC stands out due to its easy accessibility and high reliability. This high-performance packaging machine is also available as CERTOPAC-S and CERTOPAC-L in addition to the “standard version”. The differences between the variants are the bag magazines (rotating bag magazine or push magazine), the different filling weights and sizes of the bags. Furthermore, the CERTOPAC can also be completely made of stainless steel and equipped for powdery products.

The PRINCIPAC is a fully automatic high-performance bagging machine for open-mouth bags and, with up to 2000 bags per hour, it is one of the fastest in the world. The PRINCIPAC is characterized by high performance and flexibility. Both pillow bags and gusset bags with a filling weight of 10 kg to 50 kg can be processed. The bags can be made of woven PP, PE and paper. This fully automatic open-mouth packaging machine is ideally suited for any type of free-flowing bulk material and with additional equipment such as a dustproof filling spout also for powdery products. Depending on customer requirements, the high-performance bagging machine can also be made entirely of stainless steel. Further options enable the PRINCIPAC to be optimally adapted to customer requirements.

The high-performance bagging carousel CIRCUPAC has been specially developed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. The CIRCUPAC is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper. The special feature of the packaging machine is the continuously rotating carousel: All components are precisely matched to each other, so that the entire process is carried out without a start-stop system. A maximum output of up to 1200 bags per hour can be achieved. All movements are controlled by an intelligent master servo motor controller and are precisely coordinated with each other. An extended filling time by six filling stations as well as the constant compression of the product by special vibration plates result in a well-filled bag.

Currently there are three net weighers in our product portfolio. The differences are in the product feeding. Our weighers are equipped with gravity, belt or screw feeders depending on which product has to be weighed. The choice of product feeding depends primarily on how well the product is free flowing. Moderately flowing as well as powdery and fine products are rather weighed with belt or screw feeding, while free-flowing bulk goods are usually weighed with gravity feeding. The high quality standard of STATEC BINDER is also achieved here through the use of stainless steel and a sturdy and compact design. The use of stainless steel guarantees longevity and high operational reliability even under demanding conditions.

As the name suggests, the FFS-Combi Version of the open-mouth bagging machines has an additional FFS module, allowing bags not only to be used from the bag magazine but also to be produced from tubular film. The CERTOPAC and PRINCIPAC open-mouth bagging machines are available as FFS-Combi Versions. The additional FFS module is also available for the CIRCUPAC bagging carousel. The changeover from the bag magazine to the production of bags from the tubular film is simple and convenient on the operating panel. The filling process is identical for both variants. The bags are either separated from the bag magazine or produced from tubular film and conveyed to the pick-up station. There the bag is put onto the filling spout, filled, and placed on the conveyor belt. From there it is transported to the bag closing machine, which sews, seals, or glues the bag depending on the material.

The patented bag closing system “Over Tape Bag Sealer” from STATEC BINDER seals woven polypropylene (PP) bags airtight. A woven PP tape is used for a reliable and secure closure. If necessary, the bags can also be sewn. Both pillow bags and gusset bags can be securely closed. This sealing technology facilitates the handling of dusty and odour-intensive products of the food and feed industry. During operation, the filled bags are transported to and from the bag closing system via a conveyor belt. A sensor detects the position of the bag and automatically puts it into the trimming area. After cutting the top edge of the bag a woven PP tape is applied over the open edge of the bag to seal it with hot air. The hot air to seal the bag airtight and odourless is produced by a heating unit in the machine.

The Twin Version of the open-mouth bagging machine combines two bag placers and two filling stations in one machine. Two STATEC BINDER high-performance net weighers ensure that the product is precisely dosed and weighed. When the required weight is reached, the weigh hopper opens and the product flows into the attached bag at the filling spout. A high-performance bag closing machine enables fast sewing, sealing, or gluing of the bags. The high performance of the Twin Version is achieved by always separating two bags simultaneously, transporting them to the pick-up station, fixing them onto the filling spout, filling them, and placing them on the conveyor belt. The bags are then transported one after the other to the bag closing machine. For example, the PRINCIPAC-Twin can handle up to 2400 bags per hour with a filling weight between 10 kg and 50 kg.

The SYSTEM-F, a fully automatic vertical form-fill-seal packaging machine, produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from flat film. The System-F is particularly ideal for packaging powdery and moderately free-flowing products. Thanks to an adjustable format set, different package sizes can be produced. The format and/or production can be changed by one person in just a few minutes. This is made possible by a rotating magazine, which is installed directly on the machine and holds several format sets of different sizes ready at all times. The vertical FFS packaging machine impresses with its compact design and low space requirement. Further options allow this bagging machine to be adapted to a wide range of requirements.

The SYSTEM-T fully automatic Form-Fill-Seal (FFS) packaging machine combines high quality packaging from a PE tube with high production capacity and is therefore ideal to be used in a wide range of industries including petrochemicals, fertilizers, animal feed, food,... Due to the high flexibility of the FFS packaging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5kg and 50kg. Additional perforation of the bags is also possible. The SYSTEM-T stands out due to its modern design and a very sturdy and compact construction. Accessibility, generous clearance, long maintenance intervals and low maintenance costs were of major importance in the development of this machine. For example, the large doors offer easy access to all areas and important parts and cable connections are protected from corrosive and aggressive dust by stainless steel housings.

The ACROPAC is a fully automatic bagging machine with a production capacity of up to 600 bags per hour. Hence, this open-mouth bagging machine is ideal for those who want to change from manual/semi-automatic packaging to fully automatic packaging and/or require low capacity. Whether plastic pellets, animal feed, fertilizer or food, the ACROPAC is ideal for packaging free-flowing bulk materials. Due to the high flexibility of the machines, pillow bags and gusset bags with a filling weight between 10 kg and 50 kg can be filled. The bags can be made of woven PP, PE or paper. In order to meet special requirements, the machine is also available in a stainless steel execution and can be equipped for powdery products.

The semi-automatic Big Bag Filling Station enables the filling of Big Bags (FIBC) with one, two or four loops and Octabins with a filling weight from 500 kg to 1500 kg. With 150 Big Bags per hour, our Big Bag Filling Station is one of the fastest in the world. Additionally, the extremely stable construction and the high reliability characterize the Big Bag Filling Station. There are two versions of the Big Bag Filling Station – one with gross and one with net weighing. The difference between the two weighing variants is that gross weighing weighs the product in the bag during filling and net weighing weighs it in a weigh hopper before filling. The advantage of net weighing is that the big bags can be filled at higher speeds. Highest weighing accuracy is achieved with both variants.

Cylindrical Vibration Isolator Antivibration mounts, cylindrical bobbins, male threads both ends Available ex-stock (subject to prior sale) with NR (Natural Rubber) 55 +/-5 Shore A and zinc-plated metal parts Other rubber compounds and/or stainless steel metal parts available upon request We offer customized solutions

Floor saw blades are a key part of Tyrolit's diamond tool collection, designed to meet specific customer needs. Many feature Tyrolit's pioneering TGD® technology, ensuring even diamond distribution, optimized cooling, and high cutting performance. This results in longer blade life and reduced machine load. Tyrolit floor saw blades cut asphalt, concrete, and expansion joints with ease, and are ideal for precise openings in slabs and other components. Tyrolit floor saw blades offer top performance for efficient work in road construction and building renovation. Designed for different materials and machine outputs, they provide various benefits, including fast cutting feeds, low cutting pressure, and protective segments to prevent premature wear. Key advantages include smooth running, long life, and optimized tool geometry for bevel cutting. Tyrolit products ensure highly efficient floor sawing and bevelling on construction sites.

Our product portfolio includes three manual bagging machines for open-mouth bags: SCALPAC-G, SCALPAC-B, SCALPAC-S. All three bagging systems are designed for up to 1200 bags per hour and differ only in the used net weighers. Depending on the product to be filled, a net weigher with gravity, belt or screw feeding is used. Prefabricated open-mouth bags made of woven PP, PE or paper are attached to the filling clamp and fixed by an employee. As soon as the bag is fixed, the weighed product flows into the bag. A conveyor belt transports the filled bag to a bag closing machine, which sews, seals or hot-glues the bag depending on the material. For free-flowing bulk materials, a net weigher with gravity feeding is selected. Moderately flowing products are fed via a belt feeder. For fine and powdery products, the screw feeder is best suited.

The high-performance sewing machine from STATEC BINDER stands for precise and reliable bag sealing of woven PP, paper or PE bags. Two different variants can be used for sewing the bags. On the one hand there is the straight-line bag infeed, in which the bag is fed to the sewing head by means of a belt drive and then sewn at the upper end. The second variant is the bag edge folding, in which the bag is folded at the upper end when it is pulled in and then sewn. In order to change from one system to the other, it is only necessary to replace a simple device. The bag to be sewn is fed to the sewing machine via one of the two variants mentioned above. Depending on the sewing speed and performance, the stitch length is between 7 and 12 mm. A cutter at the end cuts the thread. The sewing head is driven by a motor with frequency converter. A big advantage over the drive via belt pulleys is a more precise adjustment of the speed.

The high-performance robot palletizer PRINCIPAL-R, an articulated arm robot palletizing system, is always offered as a customer-specific solution with renowned industrial robot manufacturers and STATEC BINDER know-how. Depending on the required performance, different robot models are used. The gripper is also adapted to the respective application. A special feature of the PRINCIPAL-R is that it has been optimized for sling bags. As standard, jointed-arm robots with 4 axes and a rotation of up to 360° in the R-axis are used. This robot type is particularly suitable for palletizing and depalletizing applications due to its fast and repeatable movement. The operation and selection of the pallet patterns is carried out simply via a touch screen. The set-up variants range from a single to a double to a multiple line arrangement

Electrodes made of molybdenum are used for the melting of glass by means of electrical energy. Plansee molybdenum electrodes have many advantageous properties: high purity, good form stability and high corrosion resistance to molten glass as well as a good electrical and thermal conductivity. Standard sizes are available from stock. Plansee supplies glass melting electrodes made from MoZrO2 for glass production involving particularly aggressive glass melts. Small quantities of zirconium oxide (ZrO2) added to molybdenum enhance the properties of the pure material.

An electric motor provides a constant, adjustable pushing or braking torque independentely of the marking speed. This reduces the strain on the product and ensures perfect synchronization even for small product diameters. Recommended for machines used for marking products of low mechanical strength. SGM - ELECTRONICALLY SYNCHRONIZED MARKING SYSTEM DRIVE A remote tacho generator supplies a control signal for synchronizing the printing wheels to the product. The power supply and control electronics are housed in a separate control cabinet. FM - REPLACEABLE INK SUPPLY MODULE WITH INK TANK, PUMP, COOLER, FILTERS, AND INK FLOW ADJUSTMENT AND SELECTOR VALVES (ONLY FOR SOD 10 C-FM) Allows the printing ink to be changed in about 2 minutes. Ink can be stored in the ink tank for several weeks with no degradation of ink properties. PRINTING DISCS Printing discs are available with any combination of numbers, letters, or other characters (specify when ordering).

Indirect printing system Marking of text and numbers Single printing head Print wheel drive up to and above 600 m / min Exchangeable ink supply system Irregular surfaces STANDARD CONFIGURATION Frame with support column and height adjustment crank mechanism. Marking unit with synchronized drive for the printing disc. Replaceable ink supply module with ink tank, pump, cooler, filters, and ink flow fine adjustment valve. 1 set of dedicated ink wiper, rubber reprint wheel and guide roller. Complete accessories kit without printing discs.Offset printing machine using laser engraved printing discs and rubber faced transfer rolls. Rugged, virtually maintenance-free AC drive. Incremental tachometer and reference sensor mounted on the printing disc shaft provide exceptionally accurate synchronization. Automatically synchronized stroboscope (optional) of extremely high light efficiency allows proper inspection even at slow marking speeds. Electronically synchronized printing

Marking system for double-sided offset printing of cable insulation with synchronized, phase-adjustable printing wheels Double-sided indirect gravure printing Indirect printing system Marking speeds up to 100 m / minute Marking cold plastic tubing and hoses as well as plastic insulated cables including products with irregular surfaces STANDARD CONFIGURATION Marking unit with two marking stations. Complete marking station with ink tank, solvent feed unit, printing disc shaft, and rubber faced transfer roll. 1 set jof dedicated ink wipers and guide roller matching the specified printing disc. Complete accessories kit without printing discs.Offset printing machine using laser engraved printing discs and rubber faced transfer rolls. Transfer rolls synchronized and phase-adjustable during operation for ring marking or spiral striping. Easy to set up and operate. Printing discs and transfer rolls driven by product being marked. Available on request with auxiliary drive for marking

General-purpose offset printing system for cold plastic tubing and hoses as well as plastic insulated cables including products with irregular surfaces. General pupose printer Indirect printing system Marking speeds up to 150 m / minute Marking cold plastic tubing and hoses as well as plastic insulated cables including products with irregular surfaces STANDARD CONFIGURATION Frame with support column and height adjustment crank mechanism. Marking unit with one marking station, guide rollers, and drive wheel. Complete marking station with ink tank, solvent feed unit, printing disc shaft, and rubber faced transfer roll. 1 set jof dedicated ink wipers and guide roller matching the specified printing disc. Complete accessories kit without printing discs.Offset printing machine with laser engraved steel printing disc and rubber faced transfer roll Also suited for flexo printing using rubber plates (available separately)