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STARLIM SPRITZGUSS GMBH
Austria
Test tool First serial parts within a short span of time. By producing a test tool it is possible to offer our customers LSR injection molding parts which after a brief time span were made under mass production conditions. We offer Injection molding of mass production-like LSR parts Maximum output 2,000 items Delivery times between 6 and 12 weeks after clearance of order form by the customer Any type of material, color and surface finish available Parts may be post cured You get not only prototypes but genuine serial parts to subject to your own tests. SHARE:
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Single component injection moldings Shaping silicone to mold perfect injection parts – This is starlim//sterner's area of expertise. The term single-component injection molding describes the processing of the elastomer substance silicone rubber. This material is processed into small and miniature parts for the auto industry , the life science industry and for the manufacturing industry . Silicone is an elastomer substance with attractive properties. We process exclusively addition and high-temperature curing silicones. Here you find more information on the types of silicone used by starlim//sterner. We can combine your silicone component with a different material, too. Read more on our two component injection molding process. SHARE:
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Silicon-Silicon, e.g. having differing Shore A hardness or colors. Both materials are combined with one another by chemical or mechanical methods. First, component 1 is injected (thermoplastic material, metal, glass, silicone) or placed in the mold. Next, the item is overmolded with silicone. This is the method of producing compound parts. Popular multi-component products are items such as steering wheel switches for cars, jet-formers for shower heads, door-bell key or the hydraulic brake systems for kitchen drawers, doors and flaps. SHARE:
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
A clean room is a controlled environment used for the production of very clean parts. starlim//sterner owns a clean room that meets the requirements of the following standards: ISO 14644-1 class 7 & 8 (defines the number of particles in the air) and GMP class C or D (defines the number of germs in the air). These silicone and 2-component parts are produced for the medical and the pharmaceutical industry. We also produce small and miniature parts for the automotive industry . The clean room incorporates the complete manufacturing process such as injection molding, post curing, washing and packaging of the molded parts. SHARE:
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Micro injection molding Large series mass production is standard at starlim//sterner’s. Component weight goes down to 10 mg. Silicone components with a weight of below 10 mg are subjected to other physical laws. This is why starlim//sterner defines such products as "micro molding" parts. General definition of micro-injection molding The term comprises today 3 classes of components: Micro injection parts with micro structured areas (CD, "plastic-wafer", ... ) Micro injection parts or micro molded parts weighing a few milligrams (micro housings, watch hands, ...). Micro shaped components with tolerances and minimum dimensions in the µ range (gear wheels for watches, …). Range of starlim//sterner micro-injection molded parts Micro-silicone components below 10 mg with very precise undercuts and depressions Single and multi-component injection moldings Parts removal via Handling-Robot Optical monitoring of quality during processing Orientated parts depositing Optional: all activities are c
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STARLIM SPRITZGUSS GMBH
Austria
Rapid Prototyping A product has to pass a range of tests before it can be mass produced. This prototype must be fully functional for its intended application and must be free of any defects. Only then can it be released to enter mass production. Therefore, for complex products our developers make so called dummy-samples for development tests to complement simulation . "Dummy-samples“ or "Lab prototypes“ are prototypes which are entirely produced in our own lab and are hand-finished. We use them to evaluate a new design quickly on the real part and in order to conduct initial test in the development phase. This is helpful in cases where complex parts have to be made using the Rapid Prototyping process. Prototypes can be made within a period of 4 to 5 working days. They are made manually and this is the reason why the maximum number of a run is 10-20 items. They are made from the real material and they are completely vulcanized. The difference with the rapid tooling : lab samples are ma
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Tool making We stick to the "single source supply" principle. Marchtrenk is not only the center for the development of products. Here we design and produce the molds for injection molding products exclusively in our own tool making department. Our expertise is concentrated entirely here at our HQ. This makes us independent and we can react in a flexible manner. You do not have to worry whether your tool has been calibrated properly to produce good components – we do that for you. We supply you with perfect silicone or compound parts.
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Production starlim//sterner produces single and two component parts made of silicone using fully automated injection molding processes. Production takes place on our sites in Austria (Marchtrenk and Weisskirchen) and in Canada (London/Ontario). In Austria we run more than 200 injection molding, compound and 2K machines and in Canada more than 35. We deploy ENGEL brand machines with a clamping force range of 40 to 300 metric tons. The machines run in shifts: 365 days/year, 24 h. Micro-injection molding is a separate production unit. To meet special requirements of cleanliness/purity and hygiene starlim//sterner has a clean room meeting the following standards: ISO 14644-1 class 7 & 8 and GMP class C and D. Further processing of your products is possible. Several processing automats assemble, punch or slit the products according to customer's requirements. The starlim//sterner production environment represents the state of the art and is certified to meet industry standards. Using s
Request for a quoteSTARLIM SPRITZGUSS GMBH
Austria
Development Do you have a vision for a new product but no solution? Or, you are sure about the geometry of your product but need support for choosing the right material? Then you will get what you need from the starlim//sterner's product development department. starlim//sterner's R&D team possesses extensive knowledge of materials and the processing of silicone with a clear focus on the application and the challenges they pose. We work in close co-operation with our customers. We start off with finding ideas together, continue to develop a list of specifications that are to be met and in the end we select the specifications for the material and the required geometries. Following meaningful material and product tests conducted by our specialists we check the function of a component even before serial production takes place, a method that contributes significantly to the success of a product. The results from these standardized tests (according to DIN, ISO standards, etc.) serve as
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