Aluminium heat exchangers - Import export

The neutralisation unit Neutrakon® is suitable for the neutralisation (increase of the pH value above 6,5) of acidic condensates of gas condensing boilers (heat exchangers) and/or flue gas systems up to 1000 kW. With booster technology for an increase lifetime. The Premium Line consists of 6 different units for the neutralisation of acidic condensates of gas condensing heating units up t0 1000 kW Neutrakon® N35 – up to 35 kW Neutrakon® N65 – up to 65 kW Neutrakon® N170B - up to 170 kW Neutrakon® N300B - up to 300 kW Neutrakon® N650B - up to 650 kW Neutrakon® N1000B - up to 1000 kW

By creating specialized aluminum alloys, pioneering new treatments and combining aluminum components with other materials such as paper, plastic and fiberglass, Novelis has become the global quality leader for the transportation manufacturing industry. We have created a range of transportation manufacturing products that provide insulation against heat, sound and gases, high strength so components remain effective under pressure, and superior flexibility for a full range of designs and implementations. Key Novelis aluminum components include heat exchangers, heat protection mats and sleeves, energy absorption elements, hoses, silencers and flexible tubes, including heat protection tubes, air ducts and exhaust pipes. Novelis is a leading supplier of light-gauge, narrow-slit aluminum fin stock (bare and clad) and brazing sheet used in the production of heat exchangers.

The heat recovery ventilation unit HRU-PremAIR has an air flow capacity of 350 m3/h at 100 PA. Designed to use aluminum heat exchangers and EPP self-supporting casing. Heat exchangers that are used depend on the model, such as counterflow aluminium heat exchanger (HRV) or counterflow enthalpy exchanger (ERV).

The sheet metal is made of stainless steel 304 and powder coated steel in the color black RAL9011. The aluminum heat exchanger is insulated with XPS and equipped with a stainless steel tap spiral with a diameter of Ø8.5 / 9.5mm and connections of 1/2 "male thread. The cooler is equipped with overcurrent and high pressure protections. A signal lamp and a potential-free contact are provided as a fault indication. The control is done by an electronic controller with display.

Heat recovery ventilation unit HRUPremAIR is a modern device with 350 / 450 or 500 m3/h air flow @ 100 Pa. Unit is made from cutting edge materials aluminim heat exchanger and EPP selfsupporting casing. Depending on the model, following heat exchangers are used counterflow aluminium heat exchanger (HRV) or counterflow enthalpy exchanger (ERV). Enthalpy exchangers in HRUPremAIRE series have a polymer membrane that effectively recovers heat and moisture from the extract air. Such membrane works like a membrane in waterproof trekking clothing i.e. it allows water vapour to pass through, but not liquid water and air. The enthalpy exchanger also blocks the transfer of odours, bacteria and spores. The exchanger material, is needless to say, primarily optimized for maximum heat recovery efficiency. PremAIR air handling units optionally can be equipped with the Constant Flow system, whose task is to maintain a constant air flow in the installation.

In 2015 a team of researchers at Base Group accepted the task of creating unique production technology for aluminium heat exchangers for generator circuit breaker, also called coolers. In the course of research and conducted tests we succeeded in defining the production process which met strict Clients’ needs. Our products fulfil high expectations of upmarket Clients, which is confirmed with 100% quality control of produced heat exchangers. To guarantee the top quality of every single item produced by Base Group we perform helium tests in vacuum at the level of 1×10˄-6 bar × cm3/s and pressure tests (more than 62 bars). The results obtained by us are more credible than similar solutions offered by French or Italian producers.

Corrosion resistant, light Aluminium heat exchanger Efficiency up to %108,5 Modulation ratio 71 8 different capacities (1000 kW to 1650 kW) Cascade system with 16 boilers

Corrosion resistant, light Aluminium heat exchanger Efficiency upto %109 Five capacities options (70 , 95, 125, 155, 190* kW) Cascade system with 16 boilers 17 modulation ration Workıng pressure 6 bar High combustion performance with low exhaust emission Different zone controls with Siemens control panel Compability with Open Therm ve BUS comunication systems External chimney flap Low noise level Easy to use and maintenance

Aluminium heat exchanger in monobloc casting Heat output , 24 kW & 28 kW Compact esthetic design. Low pneumatic resistance High modulation range possible Low hydraulic resistance. Fully water cooled heat exchanger with round burner head Equipped with fiber coated, premix round – burner Also option for delivery as complete heat cell

Aluminium heat exchanger Heat output from 50 kW to 3250 kW High corrosion resistance Efficient heat transfer Compact size for easy installation and maintenance Self cleaning with special pin design Low pneumatic resistance High modulation range possible Low hydraulic resistance. Excellent thermal conductivity Equipped with fiber coated, premix round – burner

Corrosion resistant, light Aluminium heat exchanger Efficiency upto %107 Six different capacities for Ongas 300 (70, 95,115,125,155,190 kW) Eight different capacities for Ongas 600 (220,305,380,455,530,605,680,850 kW) Cascade system with 16 boilers

Corrosion resistant, light Aluminium heat exchanger Efficiency upto %109 Six capacities options (70 , 95,115, 125, 155, 190* kW) Cascade system with 16 boilers 1:7 modulation ration Workıng pressure 6 bar

Corrosion resistant, light Aluminium heat exchanger Efficiency up to %108,5 Modulation ratio 71 12 different capacities (830 kW to 3250 kW) Cascade system with 16 boilers Workıng pressure 6 bar High combustion performance with low exhaust emission Different zone controls with Siemens control panel Compability with Open Therm ve BUS comunication systems Easy to use and maintenance

Corrosion resistant, light Aluminium heat exchanger Efficiency upto %107 Five different capacities for Ongas 300 (70, 95, 125, 155, 190* kW) Nine different capacities for Ongas 600 from 230 kW to 850* kW Cascade system with 16 boilers Workıng pressure 6 bar High combustion performance with low exhaust emission Different zone controls with Siemens control panel 17 modulation ration Compability with Open Therm ve BUS comunication systems Low noise level Easy to use and maintenance

TIP – Well-tempered air The solution for the optimum, centrally controlled heating and ventilation of buildings of all kinds. With a housing made of sendzimir galvanised sheet steel with threaded rods fitted as standard, TIP unit heaters are ideal for wall-mounting as well as ceiling-mounting. Functional principle Air is drawn in through the sheet metal sickle-blade silently-operating fan and is blown through the copper/aluminium heat exchanger into the room. The models with large heat exchange depth are ideal for use with low temperature operation. Benefits —Sickle-blade, whisper-quiet fan with optimised full nozzle —Easy to install —Unbeatable in terms of value for money Kampmann is completely modernising its unit heaters. We are responsibly taking a courageous step forwards and we will be relying systematically on EC technology to power and control our units. Reasons: — No wasted power — Minimum noise levels — ErP-compliant future

We design and manufacture products based on the project sent by our customers or according to customer requirements. Calculations, designs and projections according to customer demand and in accordance with ASME Code Section VIII Div 1 and 2 (American Society Mechanical Engineers), API 661, API 650 (American Petroleum Institute), TEMA (Tubular Exchanger Manufacturers Association), AD-MERKBLAATTER, CODAT, DIN, EN 13445, PED 2014/68 / AB and TSE. The most common processes in the Oil & Gas, Petrochemical & Chemical, Food & Beverages and Heavy & Light Industry require a significant number of equipment to exchange heat or to storage different fluids or components. The fluid can be either liquid or gas, and one of each flows into the tube and the other flow out of the tube is used to boil, condense or cooling the fluid.

Air-water / air-air heat exchanger as smooth tube heat exchanger up to 1,000 ° C Smooth tube heat exchanger as an air / water heat exchanger In the case of air-water heat exchangers (also called gas-water heat exchangers), a temperature exchange takes place between a gas (usually air) and a liquid. As a rule, the liquid medium flows inside the pipes, while the gaseous medium flows around the pipes outside the pipes. Smooth tube heat exchangers can cover various areas of application: heating, cooling and condensing as well as heat recovery. Smooth tube heat exchanger as air-to-air heat exchanger Smooth tube heat exchangers are also often used as air-to-air heat exchangers. In this application, a gas (e.g. exhaust air or exhaust gases) flows inside the pipes and a gas (e.g. fresh air) outside the pipes around the pipes.

Know-how for special applications There are applications with very special requirements for the heat exchanger. Due to its decades of experience, Anthermo GmbH has the necessary know-how to be able to build special heat exchangers for special applications. So every year we build numerous heat exchangers that are a bit off the standard. Dimensioning with EDP programs With the help of EDP programs, Anthermo GmbH is also able to dimension and technically design special heat exchangers. The technical design and dimensioning is strictly based on the specifications and requirements of the customer. After the design, a three-dimensional CAD model is created. The CAD drawing approved by the customer forms the basis for production with the most modern IT-supported production systems.

Temperature control of gaseous and liquid media Flat tube heat exchangers are generally used as air / air or air / liquid heat exchangers. Flat tube heat exchangers are used where the (exhaust) air is polluted and the installation space is limited. In heat recovery in particular, there are numerous applications for flat tube heat exchangers as so-called exhaust gas / exhaust air heat exchangers. Little installation space and less pressure loss While the rows of tubes in smooth tube heat exchangers consist of round tubes, the rows of tubes in flat tube heat exchangers have a special profile (see illustration). This special tube profile offers advantages over the round profile in certain applications. Flat tube heat exchangers require less installation space than smooth tube heat exchangers with the same exchange area and are therefore also lighter.

Temperature control of liquids Tube coil heat exchangers (so-called tube cooling coil heat exchangers) are generally used to control the temperature of liquids. This system can also be used to heat or cool liquids in a controlled manner. Due to their special shape, pipe coil heat exchangers are sometimes also called hairpin heat exchangers. Inexpensive applications The simple and solid structure enables it to be used in cost-effective applications. Coiled tube evaporator systems are ideally suited for brine and glycol applications. Classic variant Coiled tube evaporator systems are a classic and proven variant in the field of heat exchanger systems. Coiled tube heat exchangers are often used in ice storage systems or in the production of cold water units. In ice storage systems, coils can be used to achieve an even build-up of ice around the coils.

Temperature exchange between a gas and a liquid In the case of air-water heat exchangers (also called gas-water heat exchangers), there is a temperature exchange between a gas (usually air) and a liquid. Finned heat exchangers can cover various areas of application: - heating and evaporating, - cooling and condensing as well as heat recovery. In this context, lamellar heat exchangers are also called air heaters or air coolers. Air-water heat exchangers are often also used as exhaust gas heat exchangers or flue gas heat exchangers in order to recover the energy from warm or hot exhaust gases. Lamella packs for a large exchange area In order to achieve the largest possible exchange surface between the air and the medium (liquid) within the heat exchanger, lamellas or lamella packs are attached to the pipe system.

Efficient use of waste heat (up to 1.000 °C) In many production processes waste heat occurs in form of hot air which is put out to the environment without any use. Very often these hot gases are contaminated air. On the other side clean (cold) air must be warmed up for the production process. In these cases cross flow heat exchanger can reduce the energy costs. The hot air stream will be conducted in the cross or counter flow method over the cold air inside the cross flow heat exchanger. Though both air streams are strictly separated because of the construction of the heat exchanger and they don´t get mixed (leakage less than 0,5 %). Only the energy of the hot waste stream is transferred to the cold clean stream.

Temperation of fluids Pillow plates are used everywhere where liquids must be temperated. In dependence of application the liquids can be cooled or heated. Cause of this wide range of applications pillow plates are used in the process industry, in the cooling industry and in a lot of other industries. Pillow plates are also know as heat exchanger plates, evaporator plates, cooling plates /sheets and thermo plates / sheets. Pillow plates as air-/water-heat exchanger Additionally to the temperation of liquids pillow plates are also used as air-/liquid heat exchangers. In case of polluted or wasted air and if there are high demands for cleaning, more and more pillow plates are used as air-/water-heat exchanger. The large exchange surface and the good possibilities for cleaning are important features for this type of heat exchanger.

Air heat exchangers as finned tube heat exchangers Heat transfer between a gaseous media and a liquid Finned tube heat exchangers are often called air/water heat exchangers or gas/water heat exchangers. Heat transfer between a gas (for ex. air) and a liquid (for ex. water) takes place in the air-/water heat exchangers. To improve the thermal output transfer from the gas to the liquid, fins made of well heat transferring materials are put on the tubes. Very often air-/water heat exchangers are used as exhaust heat exchanger to gain the energy out of warm or hot exhaust fumes. Finned tube heat exchangers can also be used as air heater, air cooler or condenser.

Customized air-water heat exchangers for industrial use Three types of air-water heat exchangers Three different designs o air-water heat exchangers The Anthermo GmbH delivers three different designs of air-water heat exchangers: Finned tube heat exchangers Lamella heat exchangers Straight tube heat exchangers These heat exchangers are designed in a way, that inside the tube water or another liquid circulates. The air flows around outside the tubes or the fins/lamellas. The connection between the fins and the tube is used to enlarge the space for heat transfer between the liquid and the gas fluid. The technical figures (for ex. amount of air, temperature, pressure, waste of air) can be different for the air-water heat exchanger. Also the operating conditions and the environment conditions can vary from application to application.

Customized air-air heat exchanger for the industry (up to 1.000°C) Hot outgoing air and cold incoming air Very often hot exhaust gas gets out in the environment without any use. On the other hand cold incoming air must be lead into the production process and shall be warmed. This occurs for example very often within drying technology. In this case air-air heat exchangers can be used very efficient in heat recovery. As result you have great potential to save energy expenses. Three types of air-air heat exchangers The Anthermo GmbH delivers three types of different air-air-heat exchangers: cross-flow heat exchanger straight-tube heat exchanger flat-tube heat exchanger The technical figures (for ex. amount of air, temperature, pressure, waste of air) can be different for the air-air heat exchanger. Also the operating conditions and the environment conditions can vary from application to application.

Concepts, heat exchanger for energy recovery Energy dissipation and global warming cause damage to the nature and to the environment and thereby challenge our future. You can do a lot to prevent it. For instance, with innovative concepts and heat exchanger solutions for energy recovery so that water, wastewater, process fluids and exhaust vapours at the source in the building, in the industry, transported in the canalisation to the sewage treatment plan and even in the surface waters can be rendered useful thermally through heat transfer. Apart from the ecological aspects, investments in the realm of renewable energies are economically consequential. With KASAG as your partner for planning, design, engineering, and the construction of heat exchanger plants for energy recovery from waste heat, you are acting in favour of sustainability.

What you can expect from APROVIS high-temperature heat exchangers: - Transfer to water / thermal oil / air - Abrasion protection for abrasive components in the flue gas or product gas (e.g. wood gas) - Implementation of individual solutions (e.g. with regard to available space, thermal performance) - Use of various high-temperature stainless steels according to the application in question - Own measurements on site

A heat exchanger is a device designed for the transfer of internal thermal energy between two or more fluids with different temperatures. Typically, these fluids are separated by a heat transfer surface to prevent mixing. Heat exchangers find applications across various industries, including process, power, petroleum, transportation, air-conditioning, refrigeration, cryogenic, heat recovery, alternate fuels, and more. Examples of heat exchangers encountered in daily life include automobile radiators, condensers, evaporators, air preheaters, and oil coolers. Heat exchangers can be classified in numerous ways based on their design and applications.