Adaptation clamping devices - Import export

Supplement for modular system The morse taper adaptation is a great supplement for the HAINBUCH modular system. Whether face driver, fixed center, a manually activated mandrel, or even tools – with this adaptation you insert anything that you can adapt into the morse taper connection. Extending your chuck within seconds Therefore, you have the possibility of extending your chuck with many additional functions within seconds. This is made possible by the CENTREX quick change-over interface integrated in the adaptation. This means that assembly does not require alignment. Also it is executed with a change-over accuracy of < 0.003 mm at the interface.

Clamp difficult or easily deformable workpieces In daily use you are optimally equipped with the TOPlus or SPANNTOP chucks. However, there are always components that are difficult to clamp due to the contour, or that will be deformed through radial clamping. So what is required is an axial chuck, which in addition can also be set-up very fast. Clamp axially on a neodymium magnet The answer: HAINBUCH magnet module. With the magnet module you can clamp components axially on a neodymium magnet. The HAINBUCH magnet module is set-up in only 30 seconds. Your basic clamping device is already mounted. You exchange the clamping head that is included in the scope of delivery. When clamping, the magnetic clamping device is pulled onto the flat contact area of your basic clamping device.

No re-clamping It is useful, when you can machine a workpiece over its entire length. It is even more practical, if in addition the re-clamping can be omitted. Firstly, this increases concentric precision, secondly, geometric tolerances are »stabilized«, and thirdly, our face driver adaption is also assembled 1-2-3. Simply insert it in the clamping device, tighten the three screws, and that’s it! Our CENTREX interface ensures perfect concentricity.

Change over from O.D. clamping to jaw clamping or centric clamping in 2 minutes – without clamping device change-over and without having to align ? No problem, with the jaw modules. Because the basic unit, into which the jaw module is inserted, is a HAINBUCH chuck or stationary chuck. If at times the clamping head reaches its limits because it must clamp a larger area, then use one of the jaw modules. The 3-jaw module is best suited for round workpieces, and if you have cubic workpieces, then rely on the 2-jaw module. This means that for a large parts spectrum you are completely flexible and always have the solution that is ideally suited for the respective clamping situation. Both are small, lightweight, and can be quickly changed over – an ingenious solution for small-series production.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

Change over from O.D. clamping to jaw clamping or centric clamping in 2 minutes – without clamping device change-over and without having to align ? No problem, with the jaw modules. Because the basic unit, into which the jaw module is inserted, is a HAINBUCH chuck or stationary chuck. If at times the clamping head reaches its limits because it must clamp a larger area, then use one of the jaw modules. The 3-jaw module is best suited for round workpieces, and if you have cubic workpieces, then rely on the 2-jaw module. This means that for a large parts spectrum you are completely flexible and always have the solution that is ideally suited for the respective clamping situation. Both are small, lightweight, and can be quickly changed over – an ingenious solution for small-series production.

Removal of adhesive residues on grinding instruments with the Spray cleaning device Clean-o-mat RC 82 Parts cleaning machine for removal of adhesive residues on grinding instruments with approx. 100 bar pressure. The nozzle tube system and the clamping device are adaptable to the grinding wheel diameter.

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Depending on size, combined with all adaptations 5-axis machining or rational multiple clamping – with HYDROK we offer a hydraulically actuated stationary chuck that provides even more implementation possibilities. Depending on size – you can use it with all clamping device adaptations, such as the MANDO Adapt mandrel-in-clamping device or with the jaw module. Thus in the future you can also rely completely on the intelligent HAINBUCH modular system, even for your stationary clamping device. Multiple clamping in confined spaces The smallest of the group: HYDROK 40 SE and 32 RD. Their modular base plates can be easily fitted together and enables multiple clamping with incredible holding forces in the most confined spaces. And with an additional tandem cylinder you can even generate the full clamping force with a weaker hydraulic unit.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Made for the gear-cutting sector Clamping solutions for the gear-cutting sector are individual and have very special requirements. Consequently, it is not easy to find the suitable clamping device, particularly in the case of high variant diversity and smaller lot sizes. The conventional solution is to use fixtures that are more or less effective. Rigid and narrow standard segmented mandrel Fortunately, this is now history. With the MANDO G211 you are relying on a standard segmented mandrel. You profit from in-stock segmented clamping bushings. The rigid and narrow mandrel with optimized tool runout contour is ideal for use in gear cutting applications. Moreover, it can also be used for gear shaping or grinding. Three end-stop levels that are placed with different proximity to the workpiece make it possible to use individual workpiece end-stops. Also a coolant connection ensures process reliability.