Metal injection moulding (MIM)

High precision and great design freedom characterize the sintering process. Notably, there are significant energy savings and minimal material loss with a wide selection of materials.

Machine dies made from sinter metal that achieve a hardness of 68 to 70 HRC are a speciality of ours. With these dies, materials with a surface hardness of up to 48 HRC can be labelled. By using a complex production method and a special hardening, special options of use in labelling are achieved for these unique hard dies. The dies are produced to customer drawing or data.

Super hard alternative product to diamond / finely classified grits in reproducible qualities / processing of sintered materials and very hard materials

Custom manufacturing of graphite molds for drill bits sintering

Plansee supplies sintered and annealed boats made of molybdenum, tantalum, niobium, tungsten, and various alloys such as ML or TZM. They are dimensionally stable, corrosion-resistant to many chemicals, and have excellent creep resistance. Whether for continuous or batch furnaces, we have the right solution ready. For the best surface quality, Plansee provides sintered and annealed boats with coatings of aluminum and zirconium. The boats are manufactured according to customer specifications in various sizes and shapes.

This operation allows: The sizing of sheets from standard format before they are processed on machines. The supply of raw sheets to customer dimensions with a precision of +/- 0.2 mm depending on thickness.

MFS - SINTERING

Rapid prototyping with metal? No problem for us! Whether it's aluminum, stainless steel, tool steel, or titanium – Rapidobject is happy to advise you on your metal 3D printing!

Sinter-Bz (spherical) Sint -AF50- (Filter fineness 80µm) Various standard dimensions / Bronze quality available from stock within 24 hours. Sinter-Niro upon request (dependent on quantity)

This process is particularly suitable for complex components that would otherwise need to be laboriously assembled from multiple parts.

The special service MIMPro (Metal Injection Moulding Processing) includes debinding, sintering, and heat treatment of injected MIM parts. Feedstock systems made from various binders and alloys are processed.

Powder metallurgy is a near-net-shape manufacturing process, making it particularly suitable for components with complex geometries, although the complexity is limited by undercuts. The fundamental process steps include the production of the powder, the pressing of the part to be sintered into a green compact from the metal powder, and the sintering process itself. Key advantages of the process are the virtually post-processing-free manufacturing, which results in very low raw material losses, as well as the ability to alloy immiscible substances. The common sintered materials are classified into: - Hard metals or hard materials - Sintered iron and sintered steel - Sintered aluminum, aluminum-silicon powder - Sintered bronzes - Other sintered materials

production process of a sintered steel part

NKCG offers a complete portfolio of carbon-based products for vacuum sintering process of hard metals and ceramics.

Stainless Steel 1.4408 - VPE/PU: 25 pcs.

With extensive experience and a commitment to maximum customer satisfaction, Frey has been operating the machining of high-alloy stainless steels and special materials across a wide range for many years.

Designed to meet filtration needs at high temperatures, high pressures, or corrosive operating applications. The FilterONE cartridges are constructed with a filter medium made of sintered microfibers in stainless steel 316L, featuring 2 layers of internal support, 1 layer of external protection, and welded ends. The special construction technology gives the FilterONE high mechanical strength even at elevated temperatures, high chemical compatibility, and a complete absence of particle leaching and extractables. The FilterONE cartridge is regenerable with solvents and ultrasonics. For traceability and easy identification, each filter is marked with an identifying code.

We provide the powder metallurgy manufacturing with a wide range of advantages for our clients: Excellent surface finishes Excellent tolerance control Cost-effective processing Inexpensive materials A wider variety of alloys to use A high-quality end products Machining minimization while producing parts Controlled porosity for self-lubrication or filtration Materials that can be heat-treated Our production line provides manufacturing Sintered parts for suspension, Sintered parts for oil pumps, Sintered parts for engine, Sintered parts for start motors, Sintered parts for transmission and other custom parts according to your drawings. Minimal order:10.000 pcs/month Maximum order:200.000psc/month

Electrostatic spraying with the appropriate non-chrome pre-treatment up to a profile length of 6 meters.

Sinterfiltri, in addition to its extensive catalog of sintered bronze capped bushing filters, is capable of producing custom special filters based on specific customer requests, for various applications and industrial uses, and more. PRODUCT FEATURES: Composition: 89% copper, 11% tin Density: from 4.5 to 5.5 g/cm³ Porosity: from 30% to 40% Tensile strength: from 3 to 5 Kg/mm² Elongation: from 2% to 3% Filtration threshold: from 5µ to 120µ Operating temperature: up to 200°C in oxidizing environment up to 450°C in reducing environment Manufacturing tolerances: ± 3%

AIR FILTERS EUROPE markets a complete line of industrial hydraulic filters for the protection of machines and their components in hundreds of applications, both in factories and on heavy mobile equipment. Additionally, we offer a wide range of filter housings, heads, replacement cartridges, removable elements (e.g., Donaldson Duramax™), or hydraulic accessories compatible with your applications. All these replacements are available and can be delivered promptly.

Sintered bronze is characterized by good emergency running properties, greater damping of natural vibrations, a higher p·v value, and good corrosion resistance. Bearings made of sintered bronze therefore offer greater operational reliability and ensure quieter operation.

Our filter grade powders are available in a wide range of particle size distributions and are uniquely suited to produce sintered porous metal filters for demanding applications. Typical materials include a wide number of commercial alloys specifically tailored for filter applications. The alloys available include but are not limited to high performance Stainless Steels, Hastelloys®, Monels®, Inconels® and Nickel. We produce these alloys specifically for sintered filters in tightly controlled size distributions within the 10-250µm range for liquid and gas filtration. We routinely produce more than 25 different sizes of filter product and are happy to take on the challenge of exacting, custom specifications. Filter Powder Expertise We manufacture filter grade powders that are specially atomized to give the highly irregular shape required for precise filtration. Our plant has been producing water atomized powders for sintered

Sintered powder metallurgy

The Farsoon FS301M is an open 3D printing system for the laser sintering of metal powder.

The innovative technology of metal laser sintering has removed all limits from construction. Metal laser sintering allows for the cost-effective and rapid production of highly complex functional metal components. Even the most intricate structures, such as undercuts, ribs, functional elements, and similar features, can be easily realized with metal laser sintering. We produce for you the most demanding metallic components that were previously only achievable with enormous costs and significant effort.

The High-Gloss Nickel Process for Various Applications The high-gloss nickel process is a procedure with a very wide range of applications. Even at low layer thicknesses, it achieves highly leveling and high-gloss coatings, which are particularly ideal for demanding decorative nickel plating on a variety of base materials such as steel, copper, brass, and bronze. The excellent gloss depth distribution, good ductility, and wear resistance enable a wide array of applications for nickel-plated components, for example, in mechanical engineering, plant construction, electrical engineering, and the furniture and fittings industry. The dimensional ranges start from 1.5mm in diameter up to a total length of 200mm.

We offer you a wide range of stock items in aluminum, copper, and brass products with around 2,600 items in approximately 25 qualities. - Aluminum flat products - Aluminum long products - Copper flat products - Copper long products - Red brass long products - Brass flat products - Brass long products

We offer you a wide range of stock items in aluminum, copper, and brass products with around 2,600 items in approximately 25 qualities. - Aluminum flat products - Aluminum long products - Copper flat products - Copper long products - Red brass long products - Brass flat products - Brass long products