wire forming Germany

... processing wire thicknesses between 10 mm and 14 mm for safety components such as strap guide brackets. Benefit from our decades of experience, our own tool manufacturing, and the use of state-of-the-art technologies, such as CNC-controlled production cells. This not only guarantees you a consistently high quality standard but also economical production.

...Consistent customer focus, a high degree willingness to innovate, continuous investment and qualified employees are the basis for WDI's leading position in cold forming wire. Our products have applications in all industrial manufacturing sectors, particularly in the automotive industry, mechanical engineering, the construction industry and the electrical industry. The leading manufacturers in the respective industries number amongst our customers. We supply the European and international market with cold-forming wires in sizes ranging from 1.5 mm to 42 mm.

...X2000NC - The Powerful Versatile Machine The X2000NC is a modular and fully servo-electric wire and tube bending machine that can be configured according to customer specifications with various servo-electric units such as NC finger benders, bending slides, and presses up to a force of 7000 kN. Due to the variable positioning capabilities of the units, a wide variety of different forming processes can be performed on the machine. This allows for the production of a diverse range of wire, tube, and strip products on the X2000NC.

... imagine. Demolition shears are used, for example, to cut angle iron or wire mesh, or to cut concrete ribs and steel rods. Our shearing knives or shear blades for mobile demolition shears are designed exactly for these massive stresses and have been used for many years on construction sites all over the world. ...

...Wire EDM...

... (DIN 1.4016) AISI 204Cu (DIN 1.4597) AISI 304 (V2A) DIN 1.4301 (X5CrNi18-10) This is the standard for austenitic stainless chromium-nickel steels and the first commercially available stainless steel (currently holding a production share of 33%). It is a steel with medium corrosion resistance and is well-suited for cold forming. The relatively high carbon tolerance poses a certain risk...

...Only metals of the highest quality are processed as raw materials to ensure absolute alloy purity. Bedra achieves flawless surface quality for its optical wires, for example, through high-performance rolling – state-of-the-art facilities that avoid over-rolling. State-of-the-art annealing systems gently relax the metal after forming without leaving marks on the surface. Each subsequent processing stage is followed by extensive inspection of the wire surface to meet the high standards of bedra's optical quality.

...We understand the various industry-specific requirements placed on stamped parts and their suppliers. Therefore, even very demanding tasks are part of our daily business, which we handle swiftly and reliably. Our range of services in toolmaking includes: - 3D CAD/CAM design & programming (SolidWorks, Peps, HSMWorks) - Wire EDM (also available as a service) with workpiece sizes up to a maximum...

... precision. • Quick sample cuts of calculated contours for stamping and edging sheet metal parts • Wire cutting of contact parts with complex contours • Cutting of cutting plates, bending tools, stamped parts (small series), contract work • Travel paths up to 550 x 350 x 400 • For example, on a Charmilles Robofill 440SL...

...Alloyed and unalloyed according to EN 10263 Special grades available upon request One of our specialties is the surface "phosphated and hot-coated" for optimal cold forming. With this surface coating, our customers achieve above-average results in terms of deformability and tool life. +U+C: cold drawn +AC+C: annealed and re-drawn +U+C+AC: drawn and final annealed +U+C+AC+LC: drawn, annealed, and re-drawn +AC+C+AC+LC: annealed, drawn, annealed, and re-drawn Packaging 1: Crown stands Packaging 2: Coils Packaging 3: Fabrication rings (also in press bundles up to 4t)...

... contamination detection system Remote configuration software for temperature recording and on-site calibration Monochrome and bichrome models APPLICATIONS Induction heating Lighting lamp production Glass melting and forming Semiconductors Lime & cement kilns Incineration Steelmaking / Metallurgy (Metalworking * Forging * Hot rolling of flat products * Wire and bar rolling * Heat treatments...

... nickel, titanium, and copper alloys. We manufacture cold-wound springs up to a wire diameter of approximately 18 mm, and hot-wound springs for larger diameters. Our maximum rod diameter for hot forming is 65 mm. Additional processes such as heat treatment, shot peening, and pre-setting are tailored to your individual requirements. We also offer various surface treatments to improve corrosion resistance or for the desired finish.

... batches by hand, while larger volumes are performed automated if you so wish. Our hybrid sub-assembly production includes the over-moulding of punched parts made of wire or metal with a variety of plastics or silicones. In order to ensure that the desired braking element features optimum properties, we make use of both the temperature durability and the haptic advantages of silicone and the weight advantage of plastic when combining these materials in this fashion. Guide tube assemblies, a combination of springs and tubes, are part of the hybrid component portfolio.

...Electric drive of the carbide-tipped wire stripping tool, pneumatic clamping of the wire, pneumatic feed system Easy replacement of wire stripping tools for different stripping diameters Optional equipment: Mounting console, swivel or fixed, for attachment to a drawing device or a reel. Autonomous mounting of the stripping unit on a mobile receiving cart Stripping_01 Your provider for: cold forming machines, wire welding machines, wire drawing machines, machines and systems for wire cleaning, precision wire processing, special machines for wire processing, stainless steel wire processing...

... wire, forming a strain relief. The characteristic color of the insulation sleeve indicates the cross-section. Red for cross-sections of 0.5 – 1.00 mm² Blue for cross-sections of 1.5 – 2.5 mm² Yellow for cross-sections of over 4 – 6 mm² During installation, the cable end is stripped, then the cable lug is placed onto the stripped end and shaped with a crimping tool; this creates an electrically conductive connection between the cable and the cable lug.

...Our welding unit PWS is an extension unit for stamping to apply contact pads onto the substrate material. When manufacturing mini circuit breakers, it can replace the wire forming of system WFS and the contact pad welding in the UWS unit. The PWS contact pad welding unit welds silver wire pieces onto a substrate material before it is drawn in by the stamping machine. The wire is fed in programmable lengths via a stepper motor. The welding head is controlled by a servo drive and powered by an inverter power supply. The entire system synchronizes with the stamping machine.

...The combination of machining technology, stamping and forming technology, wire and tube processing with joining techniques such as brazing, welding, and laser welding allows us to offer a wide variety of products.

... sheets up to a thickness of 8 mm Wire Bending Parts • Maximum wire diameter 10 mm A significant advantage of our manufacturing lies in our in-house painting facility, which allows us to provide cost-effective, high-quality powder coatings that are seamlessly integrated into the production process. Another reason for our cost-effective production in these areas is our manufacturing facilities in Poland.

...For flux (rosin) or solder wire production Accessories/Special Equipment: Stirring device, pressure connection, vacuum connection, level measurement, etc.

... and effective material use already from quantity 1. Wire-based 3D metal printing offers the following potentials compared to previous manufacturing methods: > Near-net-shape parts with the saving of subtractive work when milling from the solid > Near-demand production of small series and prototypes > Energy-saving component production compared to casting or forming Whether the application is also suitable for your tasks or whether the potentials can also be used for your products - we would be happy to discuss both with you. Send us an e-mail!

...The core competency of our company lies in wire and tube processing. This can be divided into two main categories: Processing on CNC and NC bending machines for complex bending constructions Processing limits of the CNC and NC bending machines: Diameter: 3 to 50 mm Wall thicknesses: from 1.5 mm Workpiece length: up to 4,000 mm Processing on hydraulic and eccentric presses with forming tools In addition to bending tools, crimping and punching tools are also available Pressing forces of the presses: Hydraulic: 35 and 63 tons Eccentric: 25 and 125 tons...

...without forming burrs or entry formations. There are also no material changes, allowing for the creation of cooling holes, venting holes, and micro-machining in this way. Furthermore, broken (thread) drills from tools of any kind can be excellently removed using the start hole EDM technique. Important data: Drillings in the range of 0.20 mm to 3.00 mm Max. travel paths 350 x 250 x 350 mm Max. workpiece size 600 x 300 x 330 mm Max. workpiece weight 250 kg...

... sheat, our waterblocking nonwoven are reacting within seconds by forming a sealing gel material which locks the surronding cavities. Semi-Conductive waterblocking nonwoven furthermore secure the consistent electrical contact and a sufficent padding between the wire shielding and the external conductive layer.

...Wire EDM and Sink EDM CNC EDM according to drawing. We are a certified supplier of precision parts in the fields of automotive, drive technology, automation technology, dosing technology, mold making, fluid technology, plastic technology, electrical engineering, aerospace engineering, mechanical engineering, medical technology, microsystems technology, measurement technology, stamping technology, forming technology, packaging industry, fixture construction, tool making, and food industry.

...Stamped parts, fine stamped parts, stamped bent parts, deep-drawn parts, springs, wire bent parts according to customer specifications. Stamped & stamped bent parts from 0.5 mm to 12.00 mm material thickness Fine stamped parts up to 12 mm material thickness Wire form parts & springs from 0.20 mm to 12.00 mm wire thickness Bihler parts up to 3.00 mm material thickness Assemblies Contact parts, stamped parts, and stamped bent parts in large quantities up to 3.50 mm material thickness...

... sinker EDM, micro milling, and micro wire cutting. The HSC high-speed machining allows us to reliably produce the finest contours with the smallest cutter diameters (0.05mm). Machines • Micro sinker EDM • Micro wire EDM • Micro milling Materials • Tool steel • Titanium alloys • Stainless steel Industries • Tool making • Medical technology • Watch industry...

... - Unrivalled cleaning quality Availability Available as 1- and 2-bath unit with loading of the unit via - Hall trolley - Pallet truck - Automatic charging unit Application:Industry suppliers; cutting/non-cutting machining; heat treatment shops; contract cleaners Suitable for:Bulk material; parts on carriers/racks Loading formats:1.250 x 850 x 970 mm (EURO wire mesh box) Weight:1.000 kg...

... micromanipulator, kits • Xcelite®: Knives & blades, pliers & side cutters, screwdrivers & socket sets, Series 99 service kits & sets, toolboxes, specialty tools • Kahnetics®: Dispensing devices, hand dispensers, cartridge adapters, dispensing needles, spare parts • Wire-Wrap®: Wrapping tools, wrapping inserts & guide sleeves, stripping pliers, spare parts...

...TYP C 060 Cutting and forming Device for jumper wires Description The Streckfuss model C060 is designed to cut and form 20 to 22 gauge jumper wires. The machine has an adjustable center to center distance and uses interchangeable die sets to vary the cut length. The wire straightener, feed clamp and backlash assembly combined with an adjustable feed stroke produce a precise jumper wire every time. Components...

...Milling / Grinding / Turning / Laser Marking / Eroding / 3D Coordinate Measurement Milling • 3-axis machining up to max. 1000 x 500 x 500 mm • CNC milling 5-axis machining • 6-sided machining for small series Grinding • NC internal and external grinding • NC flat grinding • Coordinate grinding Turning • CNC turning up to Ø 500 x 800 mm • CNC turning with driven tools and Y-axis Laser Marking Eroding • Wire eroding • Sink eroding 3D Coordinate Measurement...