casting molds Germany

...Tool steel (TS) is steel used for the production of tools and molds, as well as standard parts. Tool steels exhibit a variety of different properties and must be selected according to the given boundary conditions. Examples of applications include the manufacture of cutting tools, forming tools, casting molds, and handling devices.

...Performance in casting quality! Material and process are crucial. • We fundamentally use only pig iron and • sheet packages, GG + GGG unalloyed, melted via • mains frequency induction melting furnaces. • Sand preparation is carried out using a vortex • mixer of the latest generation – built in 1999. • The molds are created using a modern air impulse • molding...

...With Rapid Tooling and Generative Processes for Quick Molds for Small Series Prototypes and small series in injection molding are produced using Rapid Tooling methods. The selection of the appropriate technology depends on: • Quantity • Material • Dimensions • Tolerances and • Surface quality Thus, mold inserts can be made from casting resin, aluminum, unhardened steel, or sintered metal...

...The more precise the model, the better the finished cast part! Our highly qualified employees adhere to this principle when it comes to creating models for casting molds. According to your specifications – in the form of a drawing or as a three-dimensional CAD data set – our model makers create an exact pattern of your cast part. Naturally, all casting parameters are taken into account, and all details are continuously checked throughout the entire manufacturing process.

... conventional encapsulation in plastic housings (either from our own production or as purchased material), we also offer the block encapsulation process using freely designed silicone molds. Custom resin-hardener combinations are also possible.

...Construction and production of jigs, tools, and molds for deep drawing, injection molding, and casting. CAM freeform surface machining for prototypes made of composite materials.

...Sand casting belongs to the group of casting processes with expendable molds. Sand Casting Sand casting belongs to the group of casting processes with expendable molds. In the model-making workshop we trust, casting models are created from plastic, wood, or aluminum, which are then molded using natural molding sand. After removing the models, a negative mold remains, which is filled with metal...

...Molds for self-casting metals and jewelry. Models made from wax-like materials for creating casting molds. Finished molds that allow you to cast all types of metal models yourself. Origin: Germany Height: 150 mm Width: 250 mm Length: 400 mm...

...We supply graphite molds for non-ferrous metals and precious metals. Non-Ferrous Metals For the production of bronze, brass, nickel silver, and other copper alloys, we produce: - Strip molds - Bolt molds - Wire molds Precious Metals For the continuous casting of precious metals (e.g., jewelry gold, dental gold, silver), we supply: - Graphite molds for - Strip - Wire - Tube - Crucibles - Lids...

... parts, after rough machining, complex shaped parts, aging, mold making; Defined heating curve at 600 °C – 620 °C / Holding time 4 hours with subsequent slow oven cooling down to approx. 150 °C. Also possible with protective gas nitrogen, no annealing residues on the surface. Total process duration approx. 30 hours. Heat treatment of non-ferrous metals, aluminum, die casting, profiles, milling molds, welded parts, outsourcing, solution annealing, copper, titanium, bronze, brass; According to specifications and desired properties.

...Surface finishing such as matting, satinizing, smoothing, and structuring of components. - Shot peening with glass beads, for example, increases the lifespan of die-casting molds, tools, etc. By carefully selecting the shot size and types of media, it is possible to create suitable surface structures for different requirements: - Rough surfaces for bonding, coatings, and friction - Matted, glare-free, and smooth surfaces - Clean surfaces through cleaning, descaling, stripping, and derusting...

...Jet blasting booth with powered jet cart and rotary table. Programmable travel path of the jet nozzles with cleaning program (workpiece blow-off function via the jet nozzles). Built-in additional jet nozzle for manual touch-up blasting. Main applications include cleaning of casting molds, cleaning of workpieces, hardening blasting, and surface roughening. This system is already being used by leading wheel and tire manufacturers worldwide. It is characterized by high flexibility and ease of operation.

...Prototype tools, rapid prototyping, mold making, quick tools, 3D printing for tools, additive manufacturing of tools, small series tools, injection molding tools, prototype molds, casting tools, low volume production, tool manufacturing, prototype development, quick tool manufacturing, 3D printed tools, tool construction service.

...In foundry model making, casting molds are made from molding material.

... during the ongoing production process serve as the foundation for the construction, design, specification, and manufacturing, as well as the repair of die-casting molds and fixtures. With our modern mold construction facilities, we are able to meet your high manufacturing standards, respond flexibly, and execute time-sensitive projects.

...Vacuum casting can do more than just prototypes! If you need series parts in small quantities, vacuum casting with its comparatively simple molds offers a cost-effective and flexible alternative. With short delivery times, various surface qualities, material properties ranging from PE to PA-like, as well as custom adjustments in contour and color can be realized. Contact us about this - we are happy to advise you!

...By using different blasting parameters and types of abrasives (type of abrasive, grain group, grain size, grain shape, and strength), it is possible to precisely tailor the surface structure of a component to specific conditions. Casting molds, pipes, preferred rollers, deflection rollers, and friction discs are just a few examples of this.

... costs • Cost comparable to precision casting technology. Savings on tool costs (molds) and possible design changes at any time • Material savings through optimal nesting and minimal cutting gap (1.2 mm) • Cutting slope correction through Dynamic Waterjet • Part dimensions of 3,000 x 4,000 x 150 mm • Cutting surface quality according to your individual requirements...

...Complete manufacturing of all shaping parts in injection molding and die casting tools (insert molds, sliders, cores) Shaping parts for bending tools Design, production, and sinker EDM of electrodes in graphite and copper Hard machining of insert molds, bending punches, and dies Sinker EDM and grinding of provided parts Prototype tools made of aluminum or steel...

... parts made from steel, iron, aluminum, magnesium, copper, zinc, tin, nickel, and cobalt alloys, manufacture your prototypes, and also manage your projects all the way to series production. Furthermore, we are capable of printing foundry and deep-drawing models from sand and processing them further to enable small series production. Other applications for printed sand molds are also possible. Please contact us if you have any questions about this.

... the customer's requirements. Molds made from PU foam, as well as aluminum, steel, or casting resins, are used. The molds are designed and manufactured in-house according to design specifications. For oversized tools, we have competent partners who can also manufacture large molds using machining techniques. The components are produced by trained personnel and high quality standards in single or...

Artur Schambach GmbH manufactures gauges and testing equipment, special fixtures, precision parts, prototypes, fine stamping and progressive die tools, press, injection, die-casting molds, and special tools of all kinds. We also produce a variety of precision steel components as well as a range of special machines and SPC measuring stations with the highest accuracy. Additionally, we provide...

... patented or protected by utility model by Kurtz. Kurtz GmbH has been producing casting machines since 1983 and has since developed into a specialist for low-pressure and gravity casting machines as well as deburring presses. The product range in the area of low-pressure casting extends from casting machines with steel molds to machines that operate with so-called lost molds made of sand, plaster...

... has established itself beyond national borders as a term for the best polishing quality. In the manufacturing of tools and molds, polishing is usually the last step. However, it is also one that requires the highest level of expertise. Over the 40 years of our operation, we have acquired this knowledge. It comes into play whenever precise processing is required. Especially in polishing...

... machines, as well as wear parts for them, designed with state-of-the-art design software and manufactured using CNC production technology. - Design and manufacturing of special machines for welding films, production of accessories and wear parts for packaging machines (impulse welding bands, form welding bands, among others) - Tool making (molds, die-casting forms) - Contract manufacturing (CNC machining, CNC milling, CNC turning, sheet metal processing, stamping and bending work, sinking and wire erosion) - Laser cutting, laser welding - Upholstered furniture fittings and sofa mechanism parts...

... now covers 5,000 square meters—where something special happens every day. ROTATIONAL CASTING The rotational casting process is particularly cost-effective for medium and small series and realizes not only basic but also complex geometries for plastic parts. To manufacture the parts, a two- or multi-part mold made of steel or aluminum is filled with powdered raw material. The raw material is heated; it melts and increasingly deposits on the mold walls—where the wall thickness of the plastic part can build up layer by layer. After controlled cooling, the finished product is removed.

In our company, only zinc alloys are cast in 11 hot chamber die casting machines. Our preferred alloy is known under the trade name Z410, with 4% copper and 1% aluminum being the main alloying components. The chemical designation of this alloy is: ZnAl4Cu1. In our in-house mold construction, our mold makers work with state-of-the-art CAD systems. We manufacture the molds and mold inserts here in...

Welcome to Modellbau Fickel. Our company is a medium-sized enterprise that has been engaged in the production of complete model and mold facilities, casting molds, tools, and prototypes made of plastic and metal since 1986. In this regard, our highly qualified team is our most valuable asset - flexible, creative, and dedicated. Competent advice from the company owner and his staff is a matter of course in the newly designed work preparation office. Since November 2003, we have been certified according to DIN EN ISO 9001.

... have been confronted with a wide range of issues over time. Take advantage of our knowledge and involve us early in the development and design of your products when casting, sealing, bonding, or coating is necessary. The casting of 1 or 2-component materials can also take place with us for small quantities with a specified casting mass, and even as vacuum casting. We also develop casting molds for you for houseless casting. Our quality assurance meets the highest standards.

... up to 6 I volume. The spectrum ranges from single pieces to small, medium, and large series with over 1000 pieces per day. In collaboration with the customer, the casting parts are optimized for casting technology, and the molds are designed and manufactured. In addition to raw parts, finished machined parts are also delivered to customers throughout Germany and Europe. Through constant innovations, we are a competent and flexible partner for our customers.