machining of casting parts Germany

...Manufactured using state-of-the-art machines and high-precision tools. Surface treatment and separation using the tumbling process also available: explosion deburring upon request Surface finishing through chromating (all common colors) nickel plating powder coating Years of experience in the assembly of intricate components, e.g., with delicate springs produced directly on the assembly machine. Application of methods such as SPC, quality control charts, etc.

... with metal. The caster receives a cluster of steel. The finished cast parts are separated from the support system and cleaned of ceramic residues. The casting is ready for further processing. The advantages of the precision casting process include high surface accuracy, high detail precision, and very low dimensional tolerance. This often eliminates the need for subsequent machining. Ideally, the raw part is already a ready-to-install product.

...Aluminum casting at a great price and top quality. First samples can be delivered promptly. If desired, including machining and surface treatment. Excellent quality. Learn more now!

...Aluminum die casting including machining. If you want good quality at a very good price, then you are exactly right with us! Visit our website for more information. Aluminum casting from IMS Our aluminum foundries in China operate with state-of-the-art technology at the highest quality level. Environmental considerations are always a priority here. We supply you with raw or finished components...

...Our offering includes die casting, shell and sand casting, machining, aluminum profiles, and forged parts. Our partners are experts in the transformation of various aluminum alloys, including Zamak, primary aluminum, and brass. From small prototyping to large automated series, we provide support for the definition of blanks.

...ARA-T offers a wide range of aluminum materials for various applications. Aluminum wrought materials with low or increased strength, machining materials, casting materials with low or increased strength, etc. In this context, we provide turned parts, cast parts, and semi-finished products made from various aluminum materials. Aluminum screws and other fastening elements are also part of our product range.

... 4. Corrosion resistance: PA6 has a good tolerance to alkali and most salts, and can resist the erosion of gasoline, oil, fat, alcohol, etc. 5, excellent electrical performance: PA6 has good electrical insulation, even in high humidity environment can maintain good electrical insulation performance. 6, easy to process: PA6 molding processability is excellent, can be injection molding, blow molding, casting, spraying and so on.These characteristics make PA6 widely used in automotive, electronic and electrical, mechanical equipment and other fields.

...specializing in small series, located in Hagen (Westphalia) - between the historic region of "blades and metals" Solingen and the "football city" Dortmund, two hours' drive from the eastern borders of Belgium and the Netherlands. We also specialize in forged parts for critical applications, with unit weights ranging from 200g to 130Kg in all forgeable steel grades. Forged parts by stamping and...

...CNC Machining CNC Turning up to a diameter of 740 mm and a length of 1,600 mm CNC Milling up to table size 1,600 x 1,000 mm Horizontal CNC Machining Centers up to pallet size 800 x 800 mm Cast Parts with Machining Gray Cast Iron Ductile Cast Iron Special Castings Stainless Steel Castings Investment Casting...

...High Tech from the Melting Pot. We manufacture sophisticated cast parts for you in all sizes, for example for commercial vehicles, rail technology, machine tools, or transmission components. • Casting technical consulting with CAD systems • Component optimization using simulation tools • In-house model making • Prototyping • Production of sophisticated cast parts • Mechanical precision machining • Modern project management • Ensuring series production readiness...

...With our modern 5-axis machining center, we are capable of producing even challenging precision parts with complex geometries. It is not uncommon for us to receive only 3D data for casting models from our clients, which our AV (CAD/CAM) reconstructs into economically machinable 2½D models in close collaboration with your developers.

...A.W. Schumacher offers you ready-to-install machined parts through its own processing centers, and, upon request, also assemblies. With our own CNC centers and our partner companies, we are able to provide our complete range of castings in a machined form, thus offering our customers a ready-to-install part. We would be happy to work with you to determine the most cost-effective solution from casting and machining for your product.

...Large working area with minimal installation surface The C 400 features a larger working area relative to its installation surface and can be ergonomically adapted to the respective machine operator – ensuring optimal operating comfort. A series of specific features enable the economical production of parts. The C 400 milling machine allows for a high volume of chip removal with high precision and an ideal surface.

... precision in detail. In the area of metal casting, we cover a wide range, both in sand casting and in die casting. Coordinated work processes We offer more than just casting! From the raw part to the ready-to-install component, the workpiece undergoes optimally coordinated work processes, such as heat treatment (hardening, annealing, etc.), mechanical processing, or coloring, such as priming or painting. CNC machining centers provide precision work to implement your individual requirements exactly. In short, we refine, grind, drill, and mill.

... smallest production starts with ?? parts, while the upper limit is ??.000 pieces annually. We are equipped for both the machining of cast parts and the production of solid parts. Specifically, we use the following processes: - Die casting processing - Gray cast processing - Die and sand casting processing - Manufacturing of solid parts...

... only the robot wrist joint from axis 4 to axis 6, Option of protecting only the robot body from axis 1 to 3. Velcro opening on back and top of cover for quick access to robot mechanics Optimum protection against spatter when deburring aluminum parts Resists high-pressure cleaning of engine blocks, Suitable for protection against sand projections from engine blocks after the casting process...

... - Consulting for product development - Prototype manufacturing in various processes - Small, medium, and large series in die casting - Flexible manufacturing processes and lead times - Delivery of ready-to-install parts through in-house machining - Precise handling and on-time delivery...

...Processing of cast machine bed on portal milling machine...

...The mechanical processing steps in thread production include not only thread casting but also thread drilling and forming. When it comes to drilling a thread, you can rely on our expertise. Thread production is an important component in the manufacturing of zinc die-cast parts. External threads are cast starting from a diameter of around five millimeters, while fine threads can be produced, among others, in the version M 25 x 1.5. Internal threads are either drilled or formed without cutting - here, the specific application case is decisive.

...Precision casting allows for the economical production of complex components and achieves shapes that are not possible with other methods in terms of quality! Precision casting refers to the manufacturing of small cast parts (up to 100kg) using the lost-wax process. The cast pieces produced through precision casting are characterized by detail strength, dimensional accuracy, and high surface quality. Often, machining or welding of assemblies can be avoided. The cast parts are generally ready for installation or require very little processing. We only supply through our own contracted foundries.

...With more than 10 years of experience acquired on our s191 model, the benchmark on the market, Bumotec launches the new series of s181, which combines the best of Swiss made knowhow and a high degree of innovation. With twin machining stations , a milling spindle capable to reach up to 40'000 rpm's and a high availability of tooling in the automatic tool magazine, Bumotec s181 has the capability...

...Manufacturing of the mold according to customer documentation. The drawing and the 3D model serve as the basis for the production of the mold for the start of production. In mold making, we use the latest technologies such as 5-axis machining centers and the newest CAD systems. An optimally designed and manufactured mold is the foundation for quality precision cast parts. Through our own...

... Cleaning with aqueous media (acidic, neutral or alkaline) Spray cleaning unit for wide range of parts High throughput rate Compact, durable design Available as 1, 2 and 3bath unit with loading of the unit via Robot loading Manualm loading Construction side conveyor technology Application:Industry suppliers; cutting/non-cutting machining; casting plants Suitable for:Single parts, bulk material; parts on carriers/racks Tunnel:Conveyor belt width 200 mm, 500 mm, 650 mm Weight:bis 40 kg/m, höhere Gewichte auf Anfrage...

... parts, after rough machining, complex shaped parts, aging, mold making; Defined heating curve at 600 °C – 620 °C / Holding time 4 hours with subsequent slow oven cooling down to approx. 150 °C. Also possible with protective gas nitrogen, no annealing residues on the surface. Total process duration approx. 30 hours. Heat treatment of non-ferrous metals, aluminum, die casting, profiles, milling molds, welded parts, outsourcing, solution annealing, copper, titanium, bronze, brass; According to specifications and desired properties.

... and mass accumulations, only a tilting casting process is suitable for this purpose. The complex design of the cast parts necessitates tools with numerous cores for the existing undercuts. A modern machining center is employed for the mechanical post-processing after casting to accurately incorporate the numerous holes and Helicoil thread inserts. To make the tool economically viable, various raw part variants can be produced with a single tool. This is made possible by the use of tool change inserts.

...Error-free casting and machining of parts, often with the highest level of difficulty, requires an extensive quality management system. Based on the certified quality management system according to TS 16949, we conduct comprehensive project management - from the inquiry to series production. The entire production process is subject to constant monitoring - from the melt to the deliverable part...

...You can also benefit from years of experience in our modern tool and mold making. We manufacture for you: • Casting models made of plastic, metal, and wood • Molds for hand and machine casting • Core boxes and molds for brass and aluminum casting • Prototypes and design parts • Repairs and renewals of existing or old molds We produce for you using the latest: • CNC milling machines • CNC...

...Complete manufacturing of all shaping parts in injection molding and die casting tools (insert molds, sliders, cores) Shaping parts for bending tools Design, production, and sinker EDM of electrodes in graphite and copper Hard machining of insert molds, bending punches, and dies Sinker EDM and grinding of provided parts Prototype tools made of aluminum or steel...

... products are manufactured using the sand casting process with a modern molding material system in the two operational areas of large castings and small castings. With these processes, we cover a raw weight range from a few kg to approximately 9,000 kg per component. The furnace equipment, as well as our molding facilities, allow for single, small series, and series production, with weights and quantities depending on the molding process.

...-standard aluminum alloys, which offer maximum stability and long-lasting corrosion resistance with low weight. Custom-made products We are also experts in the development and manufacturing of special parts made from aluminum casting. For example, we are specialists when it comes to components for the interior fittings of rail vehicles: From trash can lids to hinge systems for folding tables in the ICE – our designers find a tailored solution for every product request. Other industries also trust our many years of expertise.