injection molds Germany

... with up to 300 tons of clamping force. We also offer ultrasonic welding and hot stamping. Fan wheels and turbines hold a special position, having become an important cornerstone of our company over time. Back-injection of glass, metal foils, and metal: Hybrid technology.

Whether it's an elegant closure solution, technical parts, or other custom plastic items – our creative minds develop and realize your visions in the world of thermoplastics. In close collaboration with our toolmaking and injection molding departments, we design and refine high-quality injection molds also as a service for other companies. We achieve multi-color options and the processing of mater...

iMed is a competent provider of technical precision parts and assemblies made of plastic in small, medium, and large series for use in key industries. As a system supplier, iMed has over a decade of experience. This experience is not limited to a single industry. Not only the use of state-of-the-art technology has secured satisfied, long-term customers and their trust in the production quality of...

... making. This can involve re-setting contours, correcting a few tenths of a millimeter, or changing the surface geometry of injection molds. We tailor the desired corrections precisely to our customers' wishes to achieve a perfect result. Timely and Flexible...

...e.g.: Injection mold for running wheels, foam mold for baby seat shell, foam mold for bathtub seat...

...• Optimum handling by compact design • Very low consumption • For difficult to access operations • Small and powerful • No power supply necessary, as driven pneumatically • Maintenance-free • For cleaning injection molds, devices, small components, printed circuit boards, ...

...Small series produced economically and swiftly using plastic injection molding. Whether for use as prototypes in quantities of 100 or for small series of several tens of thousands of pieces, we provide you with plastic injection molded parts in series material – completely from tool design, through the manufacturing of molds in aluminum or steel, to sampling and production of small series on our injection molding machines. The maximum shot weight is approximately 3.5 kg, and the largest parts we have produced so far measured about 1200 x 900 x 500 mm.

...Hybrid Components for Enhanced Possibilities High design freedom, optimized functionality, reduced weight – there are various reasons to choose hybrid parts made of metal and plastic. At STÜKEN, we manufacture on modern equipment at our production site in the Czech Republic. Here, stamped and stamped-bent parts are overmolded with different plastics. We ensure excellent quality through our own production of custom injection molds, tailored to the requirements of our customers.

...With Rapid Tooling and Generative Processes for Quick Molds for Small Series Prototypes and small series in injection molding are produced using Rapid Tooling methods. The selection of the appropriate technology depends on: • Quantity • Material • Dimensions • Tolerances and • Surface quality Thus, mold inserts can be made from casting resin, aluminum, unhardened steel, or sintered metal...

...Series production of thermoplastic injection molded parts from in-house manufactured injection molds or takeover. Clamping force of the machines from 50 to 350 tons. Shot weight up to 1,200 grams.

...You have the idea - we know how to implement it efficiently. High-precision components with complex product geometries can only be produced with custom-made molds - SDGummi supports you in realizing your molded part by developing a near-series product using cost-effective prototype tools, followed by planning the series product and delivering small or large batches. With state-of-the-art manufacturing techniques and our own tool development, we can assist our customers in developing technically sound and economical solutions for individual components or assemblies.

...Our core businesses include the development, design, manufacture, maintenance and revision of injection molds. From prototype molds to multi-cavity series molds, with or without inserts, we cover the complete range.

...HAND demagnetizing devices are used for demagnetizing large parts or workpieces that cannot be fed into the device for other reasons, such as injection molds, stamping tools, assembled vises, clamped tools, etc. This portable model can be used for a maximum of 10 minutes of continuous operation. It is equipped with a thermostat that shuts it off when the permissible maximum temperature (60ºC) is reached; it can only be used again once the temperature has dropped. The device is manually guided over the workpiece, as close to the surface as possible, but without touching it.

...Wax preparation and wax molds (injection molding & extrusion) for casting/fine cast parts using the lost wax process.

...Perfect injection molding tool – the prerequisite for high-quality injection molded components. To realize individual tool concepts, we collaborate with experienced companies that specialize in the production of highly complex molds and tools. To ensure customer requirements are met, we offer simulations such as filling analyses and/or warpage calculations, the results of which are directly integrated into the design of the tools. In this way, we fully leverage the available technologies and can use this technical advantage to supply you with high-quality components at competitive prices.

... toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology...

...Performance in casting quality! Material and process are crucial. • We fundamentally use only pig iron and • sheet packages, GG + GGG unalloyed, melted via • mains frequency induction melting furnaces. • Sand preparation is carried out using a vortex • mixer of the latest generation – built in 1999. • The molds are created using a modern air impulse • molding...

...CAST-TEC manufactures round and rectangular molds in various designs and types.

...Here you can see all the advantages of ALWA POR STEEL at a glance: - is porous and is produced as a block or plate in our Gronau facility. - has a good surface structure with excellent porosity. - can be processed (sanded & polished). - prevents compression resistance – injection molding material distributes better in recesses. - is particularly suitable for venting injection and blow molds...

... example, in the injection molding process, parts can be removed from the molds or deposits can be avoided. The profitability of the production process can also be decisively improved: additives can minimize cycle times or reduce processing temperatures. We would like to inform you about the scope for optimising your production processes. Add more values. In addition, additives protect thermoplasts and generate additional properties. Thus antioxidants, both during the thermal forming process and in the application, enable the resistance of the polymer against destructive temperature...

... of the soft yet sharp-edged granulates. Sensitive tool surfaces are not damaged in the process. The blasting method is suitable for removing all solid, exposed residues, especially on metallic surfaces of production tools and high-quality machine parts. Blasting granulate and blasting pressure are adjusted to the respective application. With the pressure blasting method, you can clean extruder and injection molding screws, blow heads, molds, and profile tools significantly faster and more gently than with conventional cleaning methods.

...High-quality plastic products: Injection molding and acrylic glass products. Leverage our industrial manufacturing expertise for your products as well: - Production of silicone or aluminum molds - Gas internal pressure process (GID) - Processing of sheet plastics (cutting, milling, bending) For more information, visit: https://www.geck.de/industrie/kunststofftechnik...

... failure of the respective component can be prevented. With a low-pressure injection molding machine, we can protect your components using the hot melt process. The hot melt process is a cost-effective alternative to high-pressure injection molding for applications in the small to medium production range. Due to the lower injection pressures, aluminum injection molds can be used, which can withstand several thousand injection cycles without loss of quality. We can design and manufacture the aluminum injection molds cost-effectively on our own milling machine.

...Mold deposits, gases, grease, rust, and all other residues are thoroughly removed, ensuring that the injection molding or extrusion molds are quickly ready for production. All mold deposits and metal welds are removed without residue. Material deposits, gases, oxides, discolorations, grease, and oil are easily removed. Tear edges and surfaces are optimally preserved.

...Injection molding is particularly suitable for producing large quantities. There are almost no limits to shape and size. Injection-molded parts weighing significantly less than one gram can also be produced. The necessary molds and tools for this precision work are also manufactured at Franz Moderegger GmbH. You can rely on the highest quality from mold construction to plastic injection molding.

... materials. The parts produced in this way are indistinguishable from series components made from steel molds and meet both the optical and mechanical standards of the later series parts. With the help of the Rapid Tooling process and our modular memoplast master mold system, we combine precision, flexibility, and speed.

...SOLIDWORKS Plastics enables developers of plastic parts and injection molds to simulate injection molding processes.

... phase, the injection molds are tailored for small quantities. The special feature: Following the motto "Less is more," we have integrated many functions of series production into the modular Solidtec core mold system with the cooling and ejection system. This means: simpler tool setups, greater efficiency in production. For cost reasons – and in line with customer interests – our designers have opted against the use of sliders in Solidtec prototype injection molding. The demoldability of undercuts is achieved here through simple...

...Our core service includes the design of injection molding tools.

...Planning, design, precise and efficient construction of injection molds over many years...