assembly techniques Germany

...A wide range of assembly techniques is used in the assembly of distribution gears: - force / path-monitored joining - completeness and quality control through length measurement - defined application of sealing compounds to seal the gear halves - various manual assemblies followed by completeness checks using camera systems - torque / angle-monitored screwing - spacing and precise selection of components - oil filling and greasing...

...Whether it's a single circuit board or complete, complex device assembly – PRÜFREX manufactures your products tailored to your specifications and quality guidelines. Whether it's manual soldering with robot assistance, wave and selective soldering, or laser soldering – for all assembly tasks, we can easily utilize the required soldering technique. Depending on the assembly, different soldering techniques offer specific advantages. We customize our approach to fit your project.

...State-of-the-art manufacturing techniques are used in our electrical workshop. The world-renowned and appreciated Z+F machines are used for wire processing. These assure a high quality standard of the final product and allow great time savings in the manufacturing process. Thereby we can offer our customers a good and fair price-performance ratio. Individual marking of wires is supported. UL approvals are also possible.

...The assembly department enhances components through ultrasonic welding, hot gas riveting, warm forming, or adhesive techniques (glass/plastic). This is a small excerpt of the techniques we have developed and successfully implemented over the past few years. We are, of course, happy to advise and support our customers in selecting the appropriate assembly method.

...They are the foundation of every custom machine construction: Assembly techniques such as screwing, pressing, gluing, or joining serve as the starting point for many unique machines.

...In-house assembly: wired, SMD, Fine-Pitch 0.4mm Small and large series with external partners Exotic technologies, Chip-on-Board For assembly of all kinds, we collaborate with powerful partner companies, allowing us to offer not only the usual mounting techniques (wired, SMD) but also "exotic" technologies such as Chip-on-Board, Flip-Chip, etc. We can also produce wired and SMD prototypes in-house using hand soldering techniques or with solder paste dispensers and SMD manipulators; our full convection reflow oven can solder SMD assemblies up to a maximum of double Euro format.

... cable materials. In our cable assembly, we work with all standard connection elements using soldering, screw, crimp, cutting/clamping, and penetration techniques. The range extends from classic terminal blocks to splash-proof machine connectors. We will also find the right solution for your specific application area.

...Our range of services extends from simple pre-assembly to technically sophisticated assembly work of complete assemblies and system components. Timely assembly, taking into account technical procedural principles (e.g., plastic overmolding) at a high quality level, is the key to a successful and lasting business relationship. We assemble your products, starting from simple joining, screwing, and connection techniques to complex multi-assembly on specially designed custom machines for your specific application, followed by testing and packaging.

...Through our many years of experience, our continuously growing know-how, and our specialized supplier network, we can now manufacture any type of cable for our customers. We customize cables for all application areas. In addition to standard cable types, we also offer the production of custom special and specialty cables, including the manufacturing of custom connectors. All cables are produced in compliance with current EU regulations. We manufacture using soldering, cutting, clamping, and crimping techniques.

...With our 7 riveting and 3 assembly machines, precise joining processes as well as the connection techniques of Toxing, clinching, and riveting can be performed.

...Timely processing, taking into account technical procedural fundamentals at a high quality level, is the key to a successful and lasting business relationship. We assemble your products, ranging from simple joining, screwing, and connection techniques to complex wiring with subsequent testing and packaging. "You have deadline issues – We can help you" We would be happy to provide you with more detailed information about our range of services in a personal conversation.

... variants – even in your application. VARIANTS ➔ RACON 8 – 8.4 x 8.4 mm footprint ➔ RACON 12 – 12 x 12 mm footprint ➔ RACON 12 i – 9.95 x 9.95 mm footprint, fully illuminated MAIN APPLICATION AREAS Automotive Machine and plant engineering Measuring, controlling, regulating Electromedicine SPECIAL FEATURES Distinctive tactile feedback SMT or THT variants Automatic assembly Various actuation forces Accessory program with plungers and key caps TECHNICAL DATA Height: 4.9 mm, variable with plunger Actuation forces from 2.3 to 12 N Gold contacts Connection techniques: SMT,...

... can respond to individual customer needs in production through a lean storage system and optimized production processes, thus remaining very flexible. High-quality production is always the priority: • In-house painting facility for perfect paint surfaces • Use of all common materials: wood, metal, plastic, glass, stone, fabric, leather, etc. • High-pressure press for laminate coatings • Distribution and assembly by qualified installers, including the installation of your goods.

...In addition to device assembly, we manufacture individual cables or cable harnesses, from custom designs to medium and large series. According to your specifications, wires and cables are produced using soldering, pressing, or crimping techniques, and if necessary, they are bundled into complete cable harnesses and directly integrated into your devices.

...Metal Bellows Coupling with collet clamps / Hub material: aluminum Backlash-free metal bellows coupling with clamp hubs Hub material: aluminum Alternatively to steel executions we recommend our series KB4AL from size 80 - 500 For shaft diameters from 10 – 70 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Easy assembly and low inertia Perfect bellows coupling for connecting servo motors, e.g. in machine tools, automation techniques, packing machines, wood working machines Torque range: 18 – 500 Nm...

...In order to accelerate operational processes and outsource essential parts of their logistics, the availability of ready-to-install components is becoming increasingly important for the industry. For this reason, our service offering does not end with our core business. The processing of cast parts takes place on state-of-the-art machining centers and processing islands, where the assembly...

...We industrial and tree climbers are here to meet all needs using rope techniques. Our task is to quickly reach any location where maintenance, assembly, or repair work cannot be easily performed with a hoist or scaffolding due to high construction heights or the specific design of the building.

...VersaHybrid is a semi or fully automated production system for complex assemblies which require a precision in the low micrometer regime. Assembly techniques include micro welding, selective laser soldering and gluing plus laser fine cutting. Various processing methods are combined in one station. Feeders, belts and robots allow for full automation.

...We not only manufacture individual components or series, but also assemble complete assemblies upon request (including combinations of in-house production and customer-supplied parts). In the assembly area, which is equipped with over 21 eccentric and hydraulic presses with pressing force monitoring, a variety of techniques are available: pressing, flanging, crimping, forming, bending, staking, radial riveting in the form of wobbling, and manual fine assemblies.

... realized assembly lines by us: - Airbag gas generators - Charge air coolers - Oil pumps - Door and tailgate locking systems - Instrument assemblies - Carrier assemblies for driver assistance systems - Stepper and servo motors - Quick-release coupling systems - Gear balance shafts - Lighting components (H7 / Xenon / LED) - Belt height adjusters - Heated windshield washer nozzles - Plug connectors (vehicle electronics) Test and inspection lines realized by us for: - Electrical high-performance switching components (up to 6 kV) - Electrical door locking systems (vehicle)...

...ECO LINE MF Generators: Efficient Power Source for Tempering, Heating, Assembly, and Similar Techniques For the medium frequency generators in the ECO LINE series, there are numerous configuration possibilities: the solution is always tailored to exact specifications. The equipment can serve as the perfect power source either individually or as part of a complete solution. MF Generators Without...

... transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

...We take on every challenge in assembly manufacturing and processing, so you can reach your goals faster. INDUKANT handles assembly for you, saving you valuable time. We utilize all common joining techniques. Thanks to our extensive manufacturing capabilities, there are hardly any limits to size, weight, and shaping. INDUKANT also impresses in surface finishing in collaboration with certified partners, offering versatility and flexibility. Among other things, we provide surface coatings in the form of KTL, powder coatings, galvanizing, anodizing, and hot-dip galvanizing.

...Our manufacturing can also take care of the complete assembly of components into which our glass parts are integrated, upon request – from the planning of the parts to shipping. We are already producing various assemblies for long-standing customers at our facility in Waldkappel. Do you have a specific task that you would like to entrust to a reliable and competent partner? Contact us – together with you, we will develop a suitable solution! Below you will find an overview of the different joining techniques that we can offer you today.

...The assembly and manufacturing of components is another part of our wide range of services. Components The assembly and manufacturing of components is another part of our wide range of services. Specifically, we can offer the following services: • Assembly • Packaging • Insertion work • Thread cutting • Riveting and pressing • Welding • Circumferential welding • Spot welding In particular, we have years of experience with various joining techniques. We are happy to assist you with our advice even in the development phase.

...Round connectors with screw lock M16 according to IEC 61076-2-106, IP40/IP67/IP68 Numerous types, up to 14 poles, with and without 360° shielding. Plug-compatible according to IEC 61076-2-106 and IEC 60130-9. Easy assembly using soldering and crimping techniques. Protection classes IP40 and IP68. Many versions for 4G/5G mobile networks according to AISG specification C485, SWUM™ variants are also sealed in the unmated condition. For signal and load currents up to 5 A.

... according to specified planning and parts lists, tailored to your requirements. Whether it's a standard cabinet or a stainless steel enclosure – on up to 500 m² of production space, we carry out the complete assembly of cabinets, including labeling and testing according to relevant standards and guidelines. With our large team of qualified professionals, we are also capable of implementing larger projects promptly, independently of manufacturers and for various industries! Wiring/ Labeling: Component labeling Mechanical preliminary work: Assembly of complete busbar systems and power distribution...

...Flexibility and high component quality. Services: • Consulting and design for suitable process techniques • Taking over the plastics engineering design • Combination of various processes • Rheological simulations • Prototypes • Tool construction for injection molding, thermoforming, CNC trimming • Surface finishing • Assembly manufacturing • Logistics concepts • Small and medium series Advantages: • High flexibility • High surface quality • Very high component quality • At KLAUS included: A single point of contact for everything - Engineering, Production, Service!

...Prototype welding fixtures, as well as prototype laser welding fixtures, are used for assembling the first component groups for the pre-series. The assembly of these components, which is examined during the design phase, is carried out using manual clamping and welding techniques. These prototype fixtures are used for the analysis of series fixtures.

...The combination of machining technology, stamping and forming technology, wire and tube processing with joining techniques such as brazing, welding, and laser welding allows us to offer a wide variety of products.