sand casting Germany

...• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of...

...Made by sand casting and machining, surface treatment KTL, material ductil iron ASTM A395 Grade 604018, different sizes DN 50, 65, 80, 100, 125, 150, 200, 250, 300, different weights 0,1kg 7,5kg, annual demands 300pcs 4.000pcs.

...Labyrinth covers in sand casting for use in energy production as well as sealing containers. Labyrinth covers, cast in sand, ground and deburred, sandblasted, ready for installation. Production is carried out according to drawing tolerances. Material GGG50.

...Flange with Cooling Fins - Machine Sand Casting...

...The sand casting process uses clay-bonded or resin-bonded molding sands.

Since our founding in 1991, we have been supplying our customers with metal products of all kinds. As a supplier, we stand today and in the future for the advantages of economical procurement. With over 25 years of experience, a generous inventory for stockpiling, and quality assurance during ongoing production, we present ourselves as competent and reliably uphold high standards. To ensure quali...

...The sand casting process is primarily used for the production of single pieces, prototypes, and small series made of metal.

...Performance in casting quality! Material and process are crucial. • We fundamentally use only pig iron and • sheet packages, GG + GGG unalloyed, melted via • mains frequency induction melting furnaces. • Sand preparation is carried out using a vortex • mixer of the latest generation – built in 1999. • The molds are created using a modern air impulse • molding...

... manufacturing processes. Whether precision casting, die casting, or sand casting – we provide you with cast parts using all common manufacturing processes. Additionally, we offer to mechanically rework your cast parts and enhance surfaces as part of surface treatment, for example, through galvanizing. Your Advantages ✓ Cast parts for all requirements ✓ Diverse options for mechanical processing and surface coating ✓ Customized solutions ✓ Comprehensive service ✓ Flexible logistics Materials: Light metal, iron, steel, aluminum Processes: Die casting, precision casting, sand casting...

...In the die casting process, aluminum alloys according to DIN EN 1706 are cast with piece weights of up to 45 kg, even using sand cores. We are happy to advise you during the casting part development regarding alloy selection as well as the most effective design of the die tool. Whether in-house or with one of our long-standing processing partners, we will machine your part and deliver it ready for installation, if desired, tested for pressure tightness.

... pivoting units. The individual core removal operations can be varied and programmed according to the casting part. The core removal time is dependent on the casting part and, for example, takes about 46 seconds for two cylinder heads with double loading. The core removal box is soundproofed (sound emission: < 80dB(A)) and features an automatically closing and opening loading door. Sand disposal...

...from your supplier in the field of drawing parts for the processing industry. Steel and stainless steel precision casting: • Piece weights from 50 g to approx. 50 kg • All surfaces • Mechanical processing • Heat treatment • Assembly, subassemblies Spheroidal graphite cast iron, gray cast iron: • From approx. 100 g to 5,000 kg • Without/with processing • Painting, hardening, galvanizing, assembly, etc. Aluminum, sand, and die casting: • Parts from approx. 30 g to 100 kg • Raw parts • Finished machined parts • Painting, etc. Die casting: • Aluminum • Brass • Zinc Forged parts...

...to be completely protected, a protective sleeve from Axis 4 to Axis 6 may be sufficient, a cover from the base to below Axis 3 may be essential if particles only threaten the robot in this area. Deburring of aluminum parts, high-pressure cleaning of engine blocks, sand removal from engine blocks after the casting process, custom-made robot protective covers that can be created in three fabrics...

... masses, impregnating resin, casting and injection molding processes, as well as prepreg technologies. ALWA HT RESIN is available in two versions. ALWA HT RESIN M100 with approx. 50 mPa s ALWA HT RESIN M2200 with approx. 2200 mPa s ALWA HT RESIN is characterized by good electrical insulation properties. Furthermore, its mechanical and electrical properties are almost temperature-independent...

...We reliably supply you with cast parts in precision, sand, or die casting from various materials such as titanium, zinc, and aluminum. Through cost-effective mold construction, we can offer competitive pricing while achieving the desired quality through tool-dependent or mechanical finishing. We deliver high-strength products with good surface quality in complex geometries. Tools are custom-made...

... delivery performance towards end-customers. Our solution: for every case the most suitable manufacturing technology combined with our own experienced engineering team – everything from a single source. Technologies: Additive Manufacturing / 3D printing Casting Parts (sand casting, pressure casting and many more) CNC Parts Technical Plastics Parts Rubber and Elastomer Parts (gaskets) Assembly of Modules and Systems and many more...

...The aluminium pressure die-cast protective shroud (F3: aluminium sand casting) fully shields the pedal at the top and sides while the wide base provides a high degree of stability. It reliably prevents accidental operation from above by falling objects or careless operation from the side. Due to its robust construction the protective shroud withstands a drop of 20 kg from a height of 1 m. The...

... iron, heat-treated, and stainless steels. These molds are created by dipping in ceramic slurry layer by layer, followed by sand application. The shells must be dried between each layer. This process, which typically takes several days, is shortened to just a few hours through the use of a drying tunnel. Subsequently, the models are melted out and the ceramic is fired. After pouring metal into the molds, the ceramic is mechanically removed. The parts are then separated and finished.

...Cost-effective and efficient deburring and finishing solution for aluminum sand cast parts.

...Cast parts made from gray and ductile iron, produced on automatic, semi-automatic, and manual molding lines 1 kg to 120 t - raw and machined Wood, resin, sand, aluminum models Our selection of foundries offers a wide range of solutions. From single parts to medium and large series ranging from 1 kg to 120 t. Our partners cast various materials such as ductile iron, gray iron, and more according...

...Investment casting, sand casting, shell casting, continuous casting, or centrifugal casting Processing of nearly any alloyed steel (depending on your requirements and the chemical composition), tailored casting methods for the application purpose such as investment casting (vacuum and open), sand casting, shell casting, continuous casting, or centrifugal casting.

... precision in detail. In the area of metal casting, we cover a wide range, both in sand casting and in die casting. Coordinated work processes We offer more than just casting! From the raw part to the ready-to-install component, the workpiece undergoes optimally coordinated work processes, such as heat treatment (hardening, annealing, etc.), mechanical processing, or coloring, such as priming or painting. CNC machining centers provide precision work to implement your individual requirements exactly. In short, we refine, grind, drill, and mill.

Manufacturing of trailer axles, rigid axles, axle stubs, and spring assemblies, as well as spare parts. Mechanical contract machining Brake drums Brake discs CNC machining Machined cast parts Machined forged parts...

...Purpose: Automotive part as a prototype Manufacturing process: Sand casting - machine molding HSP1 Piece weight: 0.45 kg Alloy: G-AlSi10MG (wa) Dimensions: 160 x 200 x 60 mm Further processing steps: Heat treatment and finishing Special quality requirements: Heat-treated and aligned cast part with tight dimensional tolerances...

...High-caliber professionals bring your ideas to life From the foundry-ready revision of your CAD model to the production of prototypes in precision casting or sand casting, and all the way to the design and manufacturing of the series tool, we offer complete solutions from a single source. Experienced designers and toolmakers have the most modern means and capabilities to realize your wishes and requirements. Finished milling programs for the CNC machines are generated from CAD data. Our team of employees is continuously trained, and the know-how is transferred into series production.

... cores with inserts, as well as molds with additional cores. To ensure that customers can expect absolutely consistent quality in series production, regular inspections are conducted. These include incoming goods inspection of the quartz sand, determination of the loss on ignition, testing of core strength, and dimensional accuracy. Upon request, we are also happy to provide test protocols for our customers.

...Sand casting belongs to the group of casting processes with expendable molds. Sand Casting Sand casting belongs to the group of casting processes with expendable molds. In the model-making workshop we trust, casting models are created from plastic, wood, or aluminum, which are then molded using natural molding sand. After removing the models, a negative mold remains, which is filled with metal...

...KONCAST – the experts in demanding aluminum sand casting. Our comprehensive service does not end with the production of raw parts; rather, our customers can request ready-to-install components.

...Casting process for the production of wear-resistant components with a comprehensive selection of materials. Mechanical processing according to customer specifications is possible. Suitable for small quantities – individual parts.

...Aluminum die casting up to 1,650t clamping force Zinc die casting up to 315t clamping force Magnesium die casting up to 800t clamping force Sand and chill casting Brass die casting Stainless steel investment casting Manufacturer & system supplier of: -Aluminum die casting up to 1,650t clamping force -Zinc die casting up to 315t clamping force -Magnesium die casting up to 800t clamping force Trading and procurement of: -Sand and chill casting -Brass die casting -Stainless steel investment casting from the lost wax process...