United Kingdom
Manufacturer/ Producer
United Kingdom
Special purpose machinery, automation systems, semi or fully automated production lines, sorting and assembly turnkey solutions Rotary & CAM Indexing Systems Rotary indexing table, High performance conveyor, Palletised conveyor, Linear track systems Robotic Systems 6/7 Axis, Scara, Cartesian, Collaborative; robot programming and integration, robotics and handling, Welding, high speed pick & place, vision guided robotic system Inspection & Vision Systems Sensing, Inspection, Guidance, Quality Control, Sorting Feeding & Handling Bowl & Linear Feeders, Centrifugal Feeders, 3-Axis Vibration Feeders, Rotary Indexing Tables, Pick and Place Systems, Step Feeders, Carpet Feeders
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RNA design and develop rotary indexing table that is tailored to the customer’s specific applications.
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RNA bowl feeders are the most sophisticated reliable and robust units available in the market place today. RNA bowls feed and orientate your products carefully, at the same time guaranteeing a consistent and accurate flow of components into your production machinery.
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RNA and Asyril cooperate in the development and sales of Flexible Part Feeding Systems and Vibration Platforms. Asyril’s award-winning series of Asycube flexible vibrator feeders offers high performance part feeding, pre-orientation and optimal surface distribution of bulk parts and components.
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Designed to run effortlessly at output rates of 20 – 3000 parts per minute, with a smooth and gentle operation which virtually eliminates product damage. When coupled with RNA expertise even the most awkward shapes can be oriented and sorted, quietly, efficiently and economically.
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The RNA robotic system can offer low cost, high mechanical reliability, excellent versatility and short cycle times with a wide variety of components. An installed system is easy to operate and has the added benefit of a short set up time between products. The shortest possible payback time and minimal operator intervention are at the forefront of all RNA systems. With the RNA system it is possible to automate small or large batches and achieve good profitability even with annual volumes as low as a thousand components. The RNA system philosophy is to deliver a system that is “Future Proof”.
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RNA offer as part of a total package the design and manufacture of bespoke handling systems which include vision systems and pick & place handling units often combined with vibratory bowl feeders. From a vision inspection system for checking out of tolerance components, counting systems for bagging machines, utilising the latest pneumatic and electric linear slide systems RNA can supply a system to move manipulate and handle your components.
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Unit C Castle Bromwich Business Park
Tameside drive
B35 7AG Birmingham - United Kingdom
Germany
Defects to be examined in this application are very small, their size is often lower than 0.5 mm – hard to discover by human eye. Rework in the course of the production of the final product however, proves to be complicated and expensive. Large rolls with a diameter of 2 m and a length of 10 m are very difficult to remove and to reinstall. In order to avoid corresponding inconveniencies, it is essential to support the manufacturing process of the rolls themselves by a reliable quality control in the form of an automated final inspection.As the Quelltech Q6 laser scanner features an extremely precise resolution of 4096 Pixels/Profile at a high scan rate, this model proved to be able to meet the requirements and was mounted onto the positioning stage of the grinding machine. Furthermore, an industrial measurement computer was added, used for the analysis software of the point cloud. On the basis of this configuration, the entire roll surface could be recorded on a helical path.
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Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.
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Particular Challenges: In the course of the production, endless cables are running at a considerable speed, and supervision has to be carried out nearly under real-time conditions. The size of the objects to be determined, i.e. of the flaws to be discovered, is in the range of only some hundredths of a mm. Another difficulty is the fact that surfaces with very different reflectivity and roughness are involved. In order to be able to check the cables all around, several laser scanners must be in place, mounted at different angles, thus covering the entire range of 360°. Quelltech Solution: The solution consists in a configuration of four Q6 laser scanners, mutually displaced by 90°, so the entire surface of the cables is in the field of view. On the basis of the 100% inline inspection, the position of defects can precisely be determined, without losing too much time.
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