Bulgaria
Manufacturer/ Producer
FOXLASER
Bulgaria
Regardless of the quantity, whether single pieces or small or large series, laser cutting is the preferred method for manufacturing sheet metal parts. It offers exceptional accuracy, great cut quality and very high productivity. The laser cutting offered by FoxLaser is an extremely efficient technology subject to which are all structural and stainless steels, non-ferrous and precious metals, acrylics and their derivatives. The two main types of laser cutting systems are solid-state (LPSS / DPSS / Fiber) and gas laser (CO2). At FoxLaser we have both, which allows us to process all ferrous and non-ferrous metals and a wide range of non-metals. We work with client assignments with vector "CAD" or graphic files: SolidWorks, Autocad, AdobeIllustrator, CorelDraw and others. NC CAM programs for laser cutting are prepared with the products SigmaNEST, MAZAK Smart System and Metalix CNCKad.
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Bulgaria
Sheet metal bending The two key words when it comes to sheet metal bending are accuracy and quality. FoxLaser guarantees both, thanks to the latest generation of digital, hydraulic press brakes from the Japanese company AMADA. The 7-axis control allows for a very fast process in the production of test parts and prototypes of bent sheet metal, as well as perfect repeatability of the bends in long series. FoxLaser owns nine press brakes for bending, three of which of a brand-new generation, with the option of external programming. Combined with AMADA's specialized BendCam software, they speed up and improve the prototyping process immensely. We are proud owners of a large-sized press brake machine, which allows bending of sheet metal parts up to 4000 mm and also one with a capacity of 320 t by 3000 mm. Additionally, we have manual sheet metal bending machines, press brakes and three-shaft rounds (for cylindrical and conical molding).
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Bulgaria
The three-dimensional laser cutting of tubes and profiles in FoxLaser is performed with Adige LT8 3D laser complex of BLM Group - the first automated 3D laser machine for cutting such materials in Bulgaria. 3D laser cutting of tubes and profiles is a modern technological solution for a fast and high-quality production of various products from steel, aluminum and other metals. It is widely used in the furniture and transport industries, in the automotive industry, in the construction of mechanical conveyors, storage equipment and railings for construction. The automated laser tube cutting machine replaces a large number of traditional processing methods, and also allows for the creation of completely new models and assemblies, otherwise impossible to create with existing machines.
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Bulgaria
The punching is a preferred technology in cutting-out of galvanized metal sheets. In FoxLaser we have 4 pc. punching machines that enable us to process without repositioning sheet material with dimensions 3000/1500/3mm. The main advantage compared to laser technology is the possibility of cutting and forming of the sheet material. The combination usage of punching and laser cutting allows us to make numerous identical holes (grid) or just forming in a laser cut parts. The biggest advantage in FoxLaser punching are a tripple tooling we have that allows us to produce same time same part in all machines. For achieving maximum performance we work with wide range of functionalities by the well proved softwares SigmaNEST and Metalix CNCKad, in combination with the customized software of the company AMADA.
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Bulgaria
FoxLaser is one of the few companies that offer different types of installation of specialized fasteners for sheet material. Press mounting of fasteners We can save a lot of time and unnecessary operations by installing fasteners in boxes and electronic products. Unlike standard studs, rivets and rivet nuts, during press mounting the material is pressed along the fastener. The reason for this is that the fasteners are high-strength and do not change their geometry during installation. Some of their excellent applications include the mounting of electronic boards and other electronic components, as well as assembling metal products. In many cases they are also used as clean spacers. Welding of fasteners With FoxLaser you have the opportunity to take advantage of electric arc SRM welding in a gas environment of fasteners up to M16.
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Bulgaria
FoxLaser offers all types of welding of ferrous and non-ferrous metals: 7-axis robot cell for MIG/MAG welding. Positioner up to 5 tons. MIG/MAG – electric arc welding in a protective gas environment with a melting electrode. TIG – electric arc welding in a protective gas environment with a non-melting electrode and with automatic supply of additional material. TIG MICRO-WELDING with PUK-U3. MAW – manual metal (electric) arc welding. SPOT electric resistance welding. We have 3D welding tables for assembling complex sheet and tubular structures. Their dimensions are 3000/1500/200 mm and 2400/1200/200 mm. The use of special attachments and fixtures or the assembly of several tables together makes it possible to increase the size of the assembled structures.
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Bulgaria
The mechanical processing of the already cut parts – withering of edges after cutting, smoothing of welded seams and joints, polishing, grinding, are the necessary final steps in the processing of parts made of sheet materials. This type of treatment is recommended not only for visual and aesthetic purposes, but also to improve the quality of subsequent coatings. We have special, automatic and manual machines for mechanical processing, which meet the requirements of ISO 13715 for withering of all cutting edges. For small products we use trowalizing machines. The types of mechanical processing of metals allow different subsequent effects: polishing – mirror effect, satin finish (creasing) – brushed effect, matting – matte effect. In addition to the decorative purposes, we mechanically process many of the parts we produce after welding, in preparation for the application of subsequent coatings.
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Bulgaria
One of the main finishing processes in the manufacturing of products from sheet and profile material is the electrostatic polymer powder coating. The powder coating offered by FoxLaser provides opportunities for painting within the colors of the entire range of RAL and NCS, with their additional effects: gloss, matte, large and fine structure, metallic and others. FoxLaser owns two automated production lines for applying polymer powder coatings. Both of them utilize a five-stage chemical preparation of the parts that guarantees anti-corrosion of at least 504 hours of salt test – and that is without applying zinc primer. We also have the ability to cover the anti-corrosion class C5 (1500 hours of salt test) – one of the highest in the world. We are proud that we can paint large parts with dimensions up to 4000x1700x800 mm.
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Bulgaria
The design team at FoxLaser uses the latest versions of SolidWorks, SigmaNEST, Amada Blank, BendCam, ARTube and CNCKad Metalix. You can rely on their expertise for your technological solutions, as well as for programming the most appropriate arrangement of the parts during the manufacturing process with our machines – from laser cutting through fasteners and welding to powder coating. We will make sure to check the functionality of the part you ordered to ensure that the product will work exactly as you expect. The continuous training of the team and the implementation of new supporting software packages for 3D CAD engineering and design allow us to provide you with modern service and excellent results.
Request for a quoteManufacturer/ Producer
1, 3019 str., Moderno predgradie distr.
1360 Sofia - Bulgaria
METAL IN LTD
Bulgaria
Metal In put into operation a machine for laser cutting of pipes with automatic loading and unloading. The size of the treated pipes is: Round pipes: 120 mm Rectangular tubes: 100x100mm The maximum length of the workplace is 6500mm. The machine is equipped with excellent software that allows different shapes in tubes for subsequent assembly and welding. Also, pipes can be cut so that one wall remains uncut, allowing it to bend easily and accurately and find a frame.
Request for a quoteMETAL IN LTD
Bulgaria
The company has 2 fiber lasers, with which it performs cutting both for its own needs and for customers. Our goal is to provide good service, which means fast response, excellent quality, competitive prices. Laser cutting machines are equipped with two removable replaceable tables measuring 1500 x 3000 mm and it is adapted for continuous three-shift mode. The maximum cutting thicknesses for the different materials are: Mild steel - 20 mm Stainless steel - 12 mm Aluminum - 12 mm Copper - 5 mm Bronze - 5 mm
Request for a quoteSC PROFINOX SRL
Romania
We provide professional powder coating services to achieve a smooth and pleasant finish on your products. The powder coating process ensures efficient and long-lasting surface coverage and costs are considerably optimized. The Profinox team recommends the use of powder coating if you want the surface of your product to have a different look from the one obtained through stainless steel sandblasting or mechanical finishing. You can choose powder coating both for a normal stainless steel painting process, and for elements obtained by laser cutting. The powder coating service performed by Profinox provides you with a high-performance and efficient technique. The process is carried out using a fine powder (a thermoplastic or thermosetting polymer) which is sprayed on and adheres electrostatically to the substrate. After the powder has been evenly distributed, the final step is to fix the paint. This is achieved by exposing the polymers to a temperature of about
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Romania
We provide professional technical support and CAD design services. Whether you need AutoCAD design support or you are looking for Solidworks design services, we will meet your needs and help you easily develop any product from the early stages. We have a young team of engineers specialized in AutoCAD projects and Solidworks design. With unlimited creative resources and excellent technical skills, our specialists are able to take any idea or sketch and develop it to the design phase. Our professionalism, attention to detail and prompt delivery of results recommend us. At Profinox, we provide support from the beginning of the project to the execution phase. Throughout the entire CAD design process, you will benefit from the project manager’s consultancy, allowing you to easily monitor the progress of the project, but also to ensure that the product corresponds exactly to your requirements. Your projects are developed
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