EXTRA FORGE D.O.O.

Extra Forge d.o.o. is a leading production and service company specializing in closed die forging of various types of steel, including stainless steel, high and low alloy steel, and carbon steel. Our expertise lies in the hot forging of steel semi-finished products ranging from 0.1 kg to 8 kg. This process enhances the strength and toughness of the products compared to other manufacturing methods. The advanced technological processes at Extra Forge d.o.o. enable us to achieve forging precision up to ± 0.2 mm, ensuring high-quality and reliable products.

At Extra Forge d.o.o., we also specialize in the closed die forging of aluminum. We can forge products from any aluminum alloy, with weights ranging from 0.05 to 6 kg. Our company prides itself on having professional associates who were among the first in the region to forge aluminum products, a process distinct from steel forging. Our advanced technological processes for die forging aluminum semi-finished products allow us to achieve an accuracy of ± 0.2 mm, ensuring precision and quality in our forgings.

Utilizing state-of-the-art CNC 3 and 4-axis milling and turning machines, we excel in executing precise post-forging operations as per provided drawings and specifications. Whether it's milling or turning, our advanced machinery ensures accuracy and efficiency in every process.

At our company, we offer comprehensive heat treatment services for both steel and aluminum products. Our team consists of expert associates who are leaders in their respective fields, ensuring top-notch quality and precision in every project. Additionally, we provide valuable consultation to help you determine the best available options or optimize processes to achieve your desired results efficiently.

We provide complete R&R (reworking and refurbishment) services for forging pieces based on your drawings, taking into careful consideration your specific requirements and the forging principles that must be adhered to. Our expertise ensures that your needs are met with precision and attention to detail. Furthermore, we offer guidance in selecting the appropriate type of material based on your product specifications and requirements, ensuring optimal performance and quality.

Our expertise lies in the meticulous development of tooling for both steel and aluminum forgings, ensuring that the need for post-processing of the pieces is minimized. By perfecting the tooling process, we strive to deliver forgings of exceptional quality with minimal additional work required. Moreover, we offer valuable recommendations to our clients regarding potential alterations to the forging piece aimed at reducing costs without compromising on quality. Our goal is to optimize both the piece and the die to enhance efficiency and cost-effectiveness.

Our company boasts a robust development team proficient in constructing automatic clamping devices tailored for mechanical processing. This innovative process enables us to achieve higher repetition rates and accuracy on the piece, ultimately resulting in superior quality products. Additionally, by utilizing these automatic clamping devices, we can offer our clients competitive pricing without compromising on quality.

Hollow forging offers a revolutionary approach to product creation by incorporating hollow internal structures. This innovative technique leads to substantial material savings, with reductions ranging from 20% to 70% compared to traditional forging methods. The extent of savings depends on factors such as the product's shape and the design intricacies of the hollow structure.