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Laser Scanner Solution:
This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results.
QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.
Q4 and Q5 3D-Laser Sensors for Qualtity Inspection
QUELLTECH GMBH
Germany
The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.
Knight Optical can offer you Plane Mirrors (general, λ/1 and λ/4), for use within 3D Mapping Applications in a range of materials such as Soda-lime float glass, white float glass, and BK7 glass.
Plane mirrors also known as front surface mirrors or first surface mirrors are used within 3D Mapping Applications. As stock we hold a number of general purpose, λ/1 and λ/4 with a range of up to 6 types of coatings such as Enhanced Aluminium, Ali/SiO2 and Ali/Mgf2. Our general purpose grade mirrors are made from good quality float glass and generally available in thicknesses of 1mm, 3mm and 6mm as standard.
How our mirrors are used within 3D Mapping, is they are used as a sender and receiver of a laser beam that will take a reading of a specific surface, and from that reading it can create a 3D map of the surface that is has read. FOR MORE INFORMATION READ THE PDF..