BALLERSTAEDT & CO. OHG

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. • mobile base frame • feed conveyor with feed control • synchronised star wheel stand with receptacles for the containers as form parts • adjustable outer ring for guiding containers through the machine sequence • foil magazine for stackable pre-cut Ballerstaedt seals • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive • exit conveyor for the containers • central height adjustment of the magazine plate to adjust it to the respective container height • all-over protective coating • control panel with electrical supply unit

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

The hand-held sealer is ideally suited for the sealing of IBCs (Intermediate Bulk Containers) and container mouths. • efficient one hand sealing head • digital temperature control unit with error report • table top support with hanging device

FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

An alternative to conductive heat sealing is contact induction sealing, which is particularly suitable for sealing demanding container materials such as e.g. glass, metal or ceramic. An electromagnetic field is built up by a generator via an induction coil that is housed in the sealing head. The molecules of the aluminum foil are set in rotating vibrations, creating heat that is used for the sealing process. Our sealing machines PolySeal Vario PN and PolySeal Vario Twin as well as all fully automatic sealing systems can be equipped with induction technology.

Sealing lids made of unmixed plastic combine excellent product protection with optimum recyclability. Advantages: Reliable water vapour and oxygen barrier with the lowest possible use of resources Additional barrier possible through metallisation without impairing recyclability Sealing against PET or PP Can be fed separately or together with the container to the respective recycling stream Good processability on heat sealing machines due to balanced combination of the individual substrates Application areas: Cosmetics industry food industry Pharmaceutical Industry