Results for
ELMOR
Switzerland
The elmor CX counter module is mostly used as dosing unit on packaging machines. The open constructed counting head has a narrow width. Thus, multihead dosing systems can be realized easily also in tight spaces. The CX counter module consists of two parts: the counting head with conveying unit and sensor and the control unit. The control unit of the CX counting module is completely remote controlled via a PLC. The technical data of the CX counter module are quite similar to the data of our C1 seed counter. Example: Dosing module with 4 counter heads Multihead seed counter using the elmor CX With courtesy of: Tempel Verpakkingstechniek (NL) For more information please contact: info@vandertempel.nl Technical data Countable parts: 0.2 to 18 mm in diameter Cylindrical parts up to 20 mm length All sizes are counted with the same adjustable conveyor bowl; for parts with extreme shapes or sizes the sorting element can be customized The conveying speed can slow down automatically shortly before reaching the desired amount to achieve a high dosing accuracy. Spherical parts of 2 mm diameter have the following performance values: Counting speed around 50,000 pieces per hour Counting error: 1 per thousand or less The counting range and the count modes are determined by the PLC Conveyor bowls The parts to be counted are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowl of the counting machine elmor CX elmor Green Design Our label for: high energy efficiency longevity no standby power loss most components may be recycled production without solvents, ROHS conformity
Request for a quoteELMOR
Switzerland
The PC controlled, high sensitive elmor C3 Seed counter is preferably used in scientific counting tasks in laboratories Universities, research and breeding projects or in seed quality control etc. Parts that can be processed with the C3 seed counter are, for example: Dust fine plant seeds such as Arabidopsis thaliana or Begonia semperflorens Vegetable seeds, grains or seeds of ornamental plants Insects, pupae and eggs Small mechanical parts Pharmaceuticals Semiconductor chips etc. The C3 Counter is controlled solely via PC. Thus new solutions for the ever growing demands of the customers are possible. All settings and the results of all operations are logged and saved . This is an essential prerequisite for quality control and traceability of test results. The parts that can be counted with the C3 seed counter can be extremely small and irregularly shaped. Thus they are very difficult to handle manually. Dosing these parts with scales is often flawed or impossible. Therefore the use of the of C3 opens new options, since e.g. smallest parts in the sub-milligram range can be dosed faster and more accurately by counting than weighing the pieces. With additional software modules also further evaluations can be performed. These are currently: direct 1000 grain weight determination and the grain size analysis. Technical data Counts Parts from 0.1 to 18mm in diameter For spheres of 2mm diameter: Counting rate: 50’000 parts per hour Typical counting error: less than 1/1000 Runs under Windows XP/7/8.1 Free Serial Port (RS232) or USB needed Software included Totalizer Preset Counter Additional software available: Direct determination of the 1000 Kernel Weight Analysis of the size of the counted particles: Particle Size Analysis Conveyor bowls The parts to be counted are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Automatic 1000 Grain Weight Measurement By means of an additional software module, an electronic balance and a special frame, the precision counter C3 can be used for the direct determination of the 1000 kernel weight of a sample. Both the C3 as well as a balance are connected with the control computer. A freely selectable quantity is counted and falls on the scale pan. At the end of the counting operation the weight of the sample and the corresponding number of particles is transmitted automatically to the PC, where the 1000 kernel weight is calculated. With the conventional 1000 grain weight determination, the number of items and the weight must be entered manually into a calculating machine. In many cases, exactly 500 or 1000 kernels are counted and weighed; and then the 1000 grain weight can be determined without no arithmetic exercise, but the danger exists that the result is falsified by separation effects during the operation of the vibrating conveyor (grain size selection). With the simultaneously determination of seed quantity and weight all potentially faulted manual inputs are eliminated. But most important is that in this procedure the particle size selection is impossible. If necessary the result can be printed out or processed electronically. Further the danger of the grain size selection can completely be avoided. Particle Size Analyzer The precision seed counter C3 can be used as particle size analyzer to determine the particle size distribution of a given sample by means of a special software module. The size of the singularised and free falling parts is measured in one dimension with a resolution of some 1/100 mm. This measurement is intended primarily to compare different samples qualitatively. With spherical parts the measurements give also quantitative information. The measured values of the particle size analyzer are stored as txt file. This makes it possible to further process the raw data individually by means of appropriate standard software. Filling Carousel The C3 parts counter can be combined with the elmor 780 carousel filler. The carousel filler allows semi automatic, to a large extent unsupervised filling of vials, tubes, small containers as well as bags from paper, glassine or composite material. Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowls of our counting machines C1, C3 or CX elmor Green Design Our label for: high energy efficiency longevity no standby power loss most components may be recycled production without solvents, ROHS conformity Click here to add your own text Click here to add your own text
Request for a quoteELMOR
Switzerland
Counting machine elmor C1: accessories and variants Conveyor bowls The parts to be counted with the elmor C1 counting machine are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Dual Product Outlet The dual product outlet can increase the productivity in Preset Mode (= repetitive batch counting). Each time when a batch is counted, the outlet switches to the other side and the counter restarts automatically. The dual discharge chute is intended to be used for counting crop seeds or corn, which are filled directly into bags, but can also be used for other seeds with 1mm diameter or more. Automatic Seed Weight Sorter Each single seed of a lot is automatically placed on a scale. The Automatic Seed Weight Sorter measures the weight of each seed and compares it with one or several limits. According to the result of this comparison, the weighed seed is then transferred into two or more containers. So the parts can weighed and sorted either into good and bad parts or into several weight classes. Filling Carousel The C1 parts counter can be combined with the elmor 780 carousel filler. The carousel filler allows semi automatic, to a large extent unsupervised filling of vials, tubes, small containers as well as bags from paper, glassine or composite material. Filling adapter Adapter for small containers, bottles, laboratory tubes etc. This adapter allows dustfine and costly parts to be filled directly into containers. The C1 seed counter can be started only when a container is present.The filling adapters are manufactured individually on request. Dust Cover If specific small parts are processed, a dust cover can be of advantage. This is for example the case with pharmaceutical components, implants or with parts that need to be processed in a protective atmosphere. In this case, nitrogen or other gases or may be introduced through the dust cover. Ionizer When transporting small parts in the vibrating conveyor bowl there is a risk that the parts can become electrostatically charged. The correct separation of the charged parts becomes difficult. With an ionizer, the charged parts can be neutralised, shortly before leaving the bowl, in the region of the sorting element. The ionizer used in elmor C1 seed counter is manufactured by a specialized company, which is represented worldwide. The head of the ionizer is attached inside of a dust cover. Receipt Printer for Seed Counter elmor C1 The result of each completed count is printed automatically. The printing is done in plain text and bar code. During sample preparation or inventory counts many customers have expressed a wish to be able to print the determined number immediately. This can be done with this new accessories for the C1 counter. Faulty manual recordings are obsolete. Technical data: Paper: standard thermopaper rolls, 80mm width. Internal cutter, label length 64mm Barcode: Code 128 (International Standard ISO/IEC 15417), other codes on request Power supply: 100 – 240V, 50/60Hz The C1 seed counter must be equipped with an elmor printer interface board Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowls of the counting machines elmor C1, C3 or CX Intermediate storage container of counted parts When a seed counter is combined with a packaging machine, it may be advantageous to add a container for synchronization therebetween. When the counting operation has finished and the packing machine is ready, a discharge flap is opened briefly, so that the content of the container is discharged into the packaging machine. Then the flap closes and the counting machine begins with a new operation. As a result, the waiting time that would be needed before a packaging machine is ready for the next lot can be greatly reduced, allowing a shorter cycle time. Depending on the task different volumes can be realized.
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