Automatic measuring systems - Import export

Redundant twin measuring system where there is a requirement for increased operational safety for sewage pumping stations (e.g. main pumping station) for municipal applications. Product features The twin measuring system HWAS-BN uses two mutually independent measuring systems which work in different ways. The analogue sensor HWAS for integration in the pump control unit is combined with the pneumatic-mechanical contact sensor system MB. If one of the two measuring systems fails, emergency control is automatically triggered by the other measuring system.

Redundant twin measuring system where there is a requirement for increased operational safety for sewage pumping stations (e.g. main pumping station) in building service engineering and for municipal applications. Product features The twin measuring system MWAS-BN uses two mutually independent measuring systems which work in different ways. The analogue sensor AS for integration in the pump control unit is combined with the pneumatic-mechanical contact sensor system MB. If one of the two measuring systems fails, emergency control is automatically triggered by the other measuring system.

Rotor type wire straightening machine for the production of cuttosize wires up to Ø 12 mm (#3). Driven by digital electric servomotors. Max pulling speed 160 m/ min (525 ft/ min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).

Rotor type wire straightening machine for the production of cuttosize wires up to Ø 8 mm (0.315 in.). Driven by digital electric servomotors. Max pulling speed 160 m/min (525 ft/min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Fixed cut with automatic backstop length for a maximum cutting flexibility (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).

LLC "AMT&C" offers automatic measuring system (AMS) for measurements of the magnetocaloric effect and other magnetic parameters. AMS includes: - Halbach-type magnetic field source with changing magnetic field based on permanent NdFeB magnets, - liquid nitrogen cryostat, - the set of measuring inserts, - data acquisition and measurements control system guided by a control computer. AMS has the following working parameters: - variable magnetic field strength - from -1.85 to +1.85 T, - variable frequency of the magnetic field change from 0.1 to 1.8 Hz (magnetic field change rate from 0.05 to 6 T/s), - dimensions of the magnetic field area with heterogeneity no more than 1 % - diameter 20 mm, length 20 mm, - working temperature region – 80 ÷ 365 К, - automatic and manual measuring modes. The basic option of AMS is the magnetocaloric effect measurement. - sample dimensions (min-max) (1-2)×(2-5)×(8-10) mm, - measurement accuracy of magnetocaloric effect: 0.1 K.

Synchro-Form is a unique and revolutionary new adaptive bending system designed to make bending large profiles easy, efficient and consistently accurate. Synchro-Form ensures angular consistency on large parts with multiple bends. This next-generation adaptive bending system automatically measures and compensates for every bend so that the geometric profile is perfectly formed. Synchro-Form eliminates manual operations, reduces setup and handling, and ensures consistent bending results – delivering high throughput for XXL bending. KEY FEATURES Multi-axis ‘Synchro’ modules for automated part positioning and manipulation Automated ‘laser scanning’ feedback modules Adaptive in-process bending of multi-bend profiles Bending parameters automatically controlled by LVD's unique 'intelligent' learning database TOUCH-B touch screen graphical user interface control is intuitive and simple to use 2D & 3D color graphics simulate part creation and display material handling sequencing

DC 550 SK is a full automatic sawing machine which is designed for the strait or angular cutting operations of large size of profiles made of PVC and aluminum materials by means of double head sawing units equipped with Ø 550 mm of saw blades. Two-hand safety operation Equipped with CNC control system for precise angular adjustment Tilting range inwards 45° and outwards 22.5° Hydro-pneumatic saw feed Cutting accuracy +/- 0.1 mm 2 x pneumatic profile supports Windows based industrial PC and 15’’ LCD touch screen color monitor Facility to transfer the cutting list at ‘mdb’+'xls' format via USB and network Remote connection via internet and providing technical support Barcode printer & image print Automatic slicing feature Profile height measuring system (DC 550 SKH) The angle setting of the heads is ensured with servo control system The position setting of the moving head is en sured with servo control system STANDARD ACCESSORIES Equipped with saw blades 2 X Ø 550 mm

The GM 3100 offers even higher accuracy of results even with changing tasks, since it can be set for different measuring tasks and environments. The device monitors the intake volume flow and can adapt to the changed measuring environment, preset, monitor and the volume flow. In addition to reliable measurement results, optimal stability and constant response times are also achieved. Thanks to the menu navigation in connection with the automatic measuring range selection, the measuring system GM 3100 is easy and safe to use even by an inexperienced user. For commissioning, all you have to do is select a task in the main menu, for example gas detection, and the measuring device then automatically sets the sensor, measuring range, pump output and alarm message according to a defined program.

The GMS 4000 offers even higher accuracy of results even with changing tasks, since it can be adjusted to the different measuring tasks and environments. The device monitors the intake volume flow as well. In addition to reliable measurement results, optimal stability and constant response times are also achieved. The easiest maintenance and maximum accessability because the intelligent measuring sensors can be quickly replaced without configuration problems, if necessary. Thanks to the menu navigation in connection with the automatic measuring range selection, the measuring system GMS 4000 is easy and safe to use even by an inexperienced user. All that is required for commissioning is the selection of a task from the main menu, e.g. gas detection. From there the measuring device sets itself automatically according to a defined program, sensor selection, measuring range, pump output and alarm message.

The ZwickRoell 3105 Combi Test machine is a hardness tester that is controlled by a microcomputer. This unit is characterized by a highly accurate measurements in several IRHD and shore measurement ranges. This device eradicates the operator related errors due to having a fully automatic and digital measurement system across all Shore and IRHD ranges. This unit is also compatible with services that are concerned with sheet materials like performing an automatic test sequence. It has an indenter that scans the surface of the item before the spring generated load is applied.

-It is designed to cut shutter profiles for mass production, group of aluminium shutter box, vertical aluminium profiles and group of monoblock shutter box. -High saw rotation enables clean surface cutting. -Cutting speed can be adjusted. -It can cut all shutter box type including 400 mm box -Automatic measuring system (auto conveyor)

For companies seeking the ultimate in automation and efficiency, fully automated loading and unloading systems are the answer. These systems utilize advanced technology, such as robotics and computerized controls, to handle the entire loading and unloading process without human intervention. Goods are automatically sorted, transported, and loaded onto trucks, eliminating the need for manual labor entirely. Fully automated systems are ideal for high-volume operations where speed, accuracy, and consistency are paramount. In conclusion, automatic loading and unloading systems offer numerous benefits for companies in the transportation industry. Whether it’s conveyor systems, hydraulic lift gates, pallet jacks, or fully automated systems, these technologies enhance productivity, improve safety, and streamline operations. By implementing these systems, companies can reduce labor costs, minimize the risk of injuries, and increase overall efficiency.

The QUANTUM 360 has a terahertz sensor that reverses along the pipe to be measured. The coverage corresponds to a full 360° over the entire circumference of the pipe. This allows a very accurate overview of all process parameters. After selecting the pipe recipe, the QUANTUM 360 detects the pipe position, centers itself automatically to the pipe via a cross table and the sensor is automatically moved into focus. When changing dimensions, only a change of the pipe recipe is required. Due to the high measuring frequency, wall thickness, diameter and multi-layer measurements are possible with layer thicknesses from 100 μm. Other advantages/features: — Detailed product information (wall thickness, diameter, eccentricity, ovality) — Process automation through proven control principles — Non-contact measurement, no seals required — Material savings of up to 5% — Coextrusion measurement

The AUREX XXL is the solution for large pipes with a diameter of up to 3000 mm. The system works with 8 water-coupled ultrasonic sensors that can be pneumatically adjusted. This is possible without conversion in case of a change of dimensions. Minimum wall thickness tolerances are obtained via the downstream control loops of the weight per meter and thin point control and production is perfected. The better centering enables considerable material savings, especially for large pipes. Further advantages/features: — Production quality assurance by measuring and controlling wall thicknesses and diameter — Documentation of production — Material savings of up to 5% — Large measuring range — Proven measuring and control principles

The WARP CP is an inline measuring system with radar-based wall thickness sensors for detecting the various structures of a corrugated pipe. Outer and inner diameters, as well as the wall thicknesses of the bell, crest, liner, and valley can be resolved. The system is available for large, corrugated pipes with diameters from 300 mm. Since the corrugated tube has different structures, it is therefore necessary to assign the measurement data to the corresponding position on or in the tube. The WARP-CP algorithms do this automatically and prepare the data for the user in such a way that he receives different graphics and corresponding measurement data for each structure. Other advantages/features: — Non-destructive, contactless, and automated inline measurement of all relevant structures of the corrugated tube — No waste due to destructive measurement — Repair of critical thick and thin spots — Saving of material overweight in the end product

The WARP portable is a mobile, radar-based hand-held gauge for selective wall thickness measurement, specially designed for medium and large pipe extrusion as well as for sheets. The application possibilities are very flexible, whether as a quick centering aid in the start-up process, for final production control or as a stock control device. Not only wall thicknesses at pipe ends can be measured, but also the progression inside a pipe section or a sheet. The measurement itself is performed at the push of a button. The last 500 measured values including the measuring angle on the pipe as well as the time stamp are stored. Over 400 WARP portable sold speak for themselves. Other advantages/features: — Hand-held measuring device for wall thicknesses from 2 to 110 mm (depending on material) — Measured value log including measuring position on the pipe (last 500 measured values) — Intuitive handling — Splash-proof housing (IP54)

The AUREX ERS uses the measuring technique of the Electronic Rotating Scanner (ERS) principle. With this active-passive measurement, every point of the measured object is detected 100% in longitudinal and circumferential direction, so that even minimal tolerance deviations are detected. Coextruded layers can also be detected as soon as they are physically detectable by ultrasound. The AUREX ERS is complemented by the optional "Quality Check", a wall thickness error check. The "Quality Check" detects anomalies on the surface, in the material and on the inner surface of the pipe. Further advantages/features: — 100 % wall thickness measurement for pipe dimensions up to 630 mm in diameter — Electronic rotation up to 16,000 rpm — Evaluation of vertical and angular signals reflected from the tube by activating adjacent sensors — Highest measuring resolution and identification of smallest production variations

The iXRAY solves almost all measuring, automation and documentation tasks for single and multi-layer pipes and hoses. Thanks to a precise spatial resolution and repeatabilities in the µm range, the system reliably generates exact measurement data. At high line speeds, the X-ray system - optionally two or three axes - delivers precise measurement results. The standard systems are available for pipe dimensions from 1 to 63 mm. The iXRAY series is user-friendly and the line operator only has to select the pipe, hose, or cable recipe to start the measurement. Other advantages/features: — Measurement of wall thickness distribution, inner and outer diameter, ovality and eccentricity — Up to 6 wall thickness values on the pipe or hose circumference — 3 diameter axes at 120° angle — High repeatability — High precision X-ray tubes with anode voltage up to 60 kV — Non-contact measurement, no seal, and no dimension-dependent accessories

The WARP 8 is an inline pipe measuring system for wall thickness and diameter measurement at 8 points or 4 axes. It provides all important measurement data required for manual or automated process optimization and control. In addition to the short return-of-invest time, the system offers high measurement accuracy as well as process automation and documentation functions. The static sensors allow a high resolution of the measured values in the extrusion direction. Thus, process fluctuations are precisely recorded and visible, so that effects such as short-term fluctuations in output or backpressure effects during the sawing process can be detected and eliminated. Other advantages/features: — Diameter range from 60 to 1200 mm (five sizes) — Wall thickness range from 2 up to 250 mm (depending on material) — Short ROI period — Ideal for process optimization

ECCO is the efficient solution for fast pipe centering. Especially for thick-walled large pipes, with low line speeds and high mass throughput, the start-up process is difficult, time-consuming, and associated with high raw material costs. ECCO makes it possible to measure the wall thickness distribution shortly after the pipe calibration. The ultrasonic sensors, which are mounted directly behind the calibration sleeve in the vacuum tank, are pneumatically and flexibly moved up to the respective pipe geometry after line start-up and adapted to the pipe. Further advantages/features: — Significant reduction of start-up scrap — Fast pipe wall centering — Fast reaching of product specifications after product start-up — Fast detection of product variations — Uniform wall thickness distribution — Suitable for PE, PVC, and PP with an outside diameter from 200 mm (wall thickness range PE from 8 - 140 mm, wall thickness range PVC and PP from 8 - 40 mm)

The AUREX AFM measuring chambers are flanged directly to the outlet of the vacuum tank. With up to 24 sensors a reliable and precise ultrasonic measurement with a centric pipe guidance is guaranteed. The measuring chambers are available for a diameter range of 63 - 630 mm. The AUREX AFM performs wall thickness and diameter measurement in parallel according to the number of sensors. Optionally, the AUREX AFM can be equipped with the "Fast Specification Check MK/AFM", which enables a fast wall thickness check. Since the AUREX AFM does not completely cover the tube at the circumference, this wall thickness check can, for example, detect typical thin section rings, which are caused by jerks of the produced tube at the entire circumference. Further advantages/features: — Large measuring range with measuring range extension — Parallel measurement of wall thickness and diameter — Very robust mechanics — Separable adapter for easier seal change

WARP 100 is an inline pipe measuring system for wall thickness and diameter measurement at up to 38 measuring points and 19 axes. More than 1100 measurements per second guarantee a gapless measurement. This is particularly important for pipes with high quality requirements, such as pressure or gas pipes. The maximum line speed for 100% coverage is up to 11.8 m/min. WARP 100 is available in three sizes and can be used for measurement in the diameter range from 25 to 630 mm. Measured variables such as wall thickness, diameter, ovality, eccentricity as well as process conditions (e.g. sagging) are precisely recorded, documented, and further used for automatic process control. Other advantages/features: — Measurement with 100% pipe coverage in diameter range from 25 to 630 mm (three sizes) — Wall thickness range from 2 up to 125 mm (depending on material) — Detection of thin sections within the tube — 100% documentation of production according to specifications