Thermal oil - Import export

Whether it’s for maintaining stable temperatures in storage tanks, compensating of heat loss in supply pipes, liquefying firm substances such as wax or vaporizing water or thermal oils, electrical heaters by Klöpper Therm are the answer. Our heaters provide optimised, energy efficient and reliable process control for all kinds of plants – chemical, petrochemical and pharmaceutical – as well as power plants and refineries. Based on the client’s specifications, we verify the technical feasibility for each application and transforms it into a concrete design.

We install the necessary hoses between hydraulic power units and press cylinders. We also create piping and circuits for thermal oils and cooling water.

What you can expect from APROVIS high-temperature heat exchangers: - Transfer to water / thermal oil / air - Abrasion protection for abrasive components in the flue gas or product gas (e.g. wood gas) - Implementation of individual solutions (e.g. with regard to available space, thermal performance) - Use of various high-temperature stainless steels according to the application in question - Own measurements on site

Energy systems for industrial plants can sometimes be expensive to maintain. This is why we already pay attention to economic solutions during the planning and conception of your plant. Our heating and cooling systems are needs-based, individual solutions for seasonal and user-related requirements. Heat transfer media such as water, air or oils are heated by means of large-capacity water boilers, high-speed steam generators or thermal oil systems. In the heating systems from IFA Technology, the subsequent heat transfer takes place through half-tube coils welded onto the jacket, heat exchangers, heat transfer plates (thermoplates) or electrical heating cables.

What you can expect from APROVIS exhaust gas heat exchangers: - Efficient hot water generation in combined heat and power plants - Heating of thermal oil as an energy source - Individual solutions and compact designs - All the main components for the exhaust gas section and gas treatment are combined under one roof: proprietary products developed in-house - Cost-saving and reliable operation of the systems - Maximum functionality, safety and service - Temperature ranges: up to 600°C on the exhaust gas side or up to more than 1,000°C in the high-temperature range - Maximum functionality, safety and service - Temperature ranges: up to 600°C on the exhaust gas side or up to more than 1,000°C in the high-temperature range - Certifications: PED 2014/68/EU, ASME Code, EAC - Can be used in all plants with exhaust gases from hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels - Geared to international standards and directives

Heating technology with a future The calculation is simple, the technology successful. Efficient surface drying is achieved with biomass in Rippert plants. Together with the Hargassner company from Austria, a specialist for heating with biomass, and the proven Rippert plant know-how, the technology is now marketable and has gone into production. The demanding drying characteristics in a powder-coating plant are compatible with the process and work perfectly. A future-orientated heating technology with considerable economic and ecological benefits – the experts are unanimous in that. Wood pellets or wood chips are the inexpensive energy suppliers. They are valuable waste products that result from the processing of domestic timbers. Heating with wood chips – without intermediate heat transfer media such as thermal oil • Environmentally friendly and CO2-neutral • fully automatic boiler cleaning and ash discharge Maximum financial saving potentials are realised with this energy carrier. Wood chips, chopped to a transportable size and dried by the supplier, are stored in the storeroom near the plant. It can be located on the same level or lower. A tried-and tested transport system consisting of a floor agitator with springs and discharge auger carries the wood chips reliably into the plant. Here it acts as a fuel with maximum convenience. If the calorific value equivalents are examined, we see that 1,000 litres of fuel oil is equivalent to 12 m³ of wood chips. The ratio is the same for 1,000 m³ of natural gas. Heating with wood pellets - without intermediate heat transfer media such as thermal oil Wood pellets are true energy bundles. They consist of natural wood and are made by compressing sawdust, which is produced in large quantities every day in the industry. As a biomass they are the alternative to wood chips and are just as advantageous from an economical point of view. Pellets have the smallest volume and are conveyed dust-free and without odours from storage containers to a storage vessel next to the plant. They are transported into the combustion chamber via a rotary vane feeder and feed auger. For comparison: 1,000 l fuel oil = 2 t pellets 1,000 m³ natural gas = 2 t pellets 1,000 l liquefied gas = 1.32 t pellets Advantages • Reduction in energy costs Heating cost comparison (reference = 1,000 l fuel oil)

ERC Guard Thermic for low-sulphur heating oil with a bio share and all other DIN heating oils slows the natural ageing of heating oil and contains an organic combustion enhancer. The Effect ERC Guard Thermic slows the natural ageing of heating oil. Stabilisers prevent components of the heating system from releasing into the heating oil and forming sediments, and/or accelerating the ageing of the heating oil. In the process, select active ingredients neutralise the ions already in the heating oil and apply a protective coating to the metal surfaces, which suppresses the release of new ions and protects against corrosion. In addition, the additive prevents the formation of resin-like, adhesive ageing products which arise due to the high thermal load of the heating oil within the pump and can block it. At the same time, lubrication of the pump is improved.

Thermal oil systems are used in countless production processes: the process heat conveyed by using thermal oil is needed in a number of industries. Büttner's triedand-tested thermal oil heaters are heated with ue gas and are designed as single-pass Systems.

For the construction of its steam generators, Büttner uses the experience in steam boiler construction established at the end of the 19th century and combines this with modern technology, guaranteeing safe and protable facility operations Key features: Indirect steam generation with thermal oil Direct steam generation with ue gas from biomass combustion Debrators or reners, wax smelters, sifters and heating for buildings are just some of the applications for steam generators. Design, construction, assembly and inspection of steam generators in compliance with EN, ASME or GOST norms

Büttner's fash-tube dryers are most versatile and extremely ecient. The dryer systems are used for drying material having high levels of surface moisture or a specic surface area. They are, for example, used to pre-dry wood akes before they are conveyed into drum dryers. Flash tube dryers are also used as the principal dryers for drying bres to be used in MDF production. For many years Büttner's ash tube dryers have been in operation successfully in many dierent industrial sectors all over the world Features Water evaporation of up to more than 70 t/h per unit depending on the product Drying within just a few seconds, the material is then already mechanically separated and conveyed to the downstream drum dryer. Flash tube dryers may be heated in many dierent ways, for example: Flue gas from grate ring Büttner gas line burners Hot gas from gas turbines or gas motors Indirectly by heat exchangers for steam or thermal oil Any combination of the heating methods mentioned above

The secondary heating system is an integral part of the ContiRoll® and one of the decisive factors for its optimal functioning. For a perfectly dimensioned secondary heating system signicantly contributes to its eciency. The oil is heated in the boiler house to the temperature required and delivered to the primary circuit. The secondary heating station maintains the temperature in the secondary circuit to the press at set temperature by mixing the oil returning from the press that has already cooled down with the hotter oil of the primary circuit. The thermal oil transfers its thermal energy via hot platens, roller rods, steel belts to the mat to be pressed. Features Advancing temperature of the primary circuit is 280 °C Quick-acting aps for immediate re protection Heating circuits for setting the temperature distribution required by the respective process over the entire press length

Using a ContiTherm preheater upstream of the ContiRoll® press increases the production output of a wood-processing plant signicantly. It is an additional component integrated into the forming line and serves to preheat the mat before it is transferred to the ContiRoll® infeed to just below the temperature at which the glue starts to cure. A steam-air mix is conveyed through the mat. During this process, the steam condenses at the bres or particles, heating them up. The preheating temperature can be set most accurately by varying the steam content of the mix. The machine is separate into two to four sections (seen in working direction). Depending on the application these sections are designed for a unidirectional or a bidrectional steam injection or equipped with hot platens heated by thermal oil. The width of the steam boxes in an MDF-plant can be extended by additional segments to optimise steam-air conveyance.

The ContiTherm is the optimally suited for the production of wood-based insulation material, the wood bres being preferably resinated with PMDI or thermoplastic melts. A steam/air mix is conveyed through the bre mat. During this process, the steam condenses at the bres or particles, heating them up. At the same time the gap between the upper and the lower hot platens is precisely maintained. This is essential for the production low-density boards of up to 250 kg/m³ approx. which exhibit outstanding thermal insulating propertie The dew point of the steam/air mix - thus the mat temperature - can be precisely set by varying the steam content. T sections (seen in working direction). Depending on the application these sections are designed for a unidirectional o with hot platens heated by thermal oil. The width of the steam boxes in an MDF-plant can be extended by additional segments to optimise steam-air conve

The heated scraper from FTK Förderband Technik Kilian GmbH is equipped with a heater and thermal oil, which prevents the material from freezing on the scraper, both the lower belt and the drum scraper. The heated scraper is particularly suitable for the cold season and at high minus temperatures.

Newly designed slotted jets arranged throughout the entire operating width guarantee constant flow conditions in the drying compartment. Depending on the coating material, the air is heated via hot water, thermal oil or steam in special heat exchangers. Particularly intensive drying is achieved through the high air speed in the jet channel.