Testing equipments - Import export

Uses for precision high-tech product accessories.

Stainless steel custom screws.

These parts are used for printer accessories.

Machine parts processing.

We develop electrical test systems based on NI-PXI or NI-cRIO that can take on real-time capable measurement and control tasks. In addition, we can provide the FPGAs that can be used on the NI systems and the real-time operating system with software individually tailored to customer requirements.

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

We develop fully automatic test systems for inclination sensors and inertial sensors (MEMS, tilt sensors) according to customer requirements. With these systems, combined temperature and motion simulation is possible. We set quality standards with rate tables from Acutronic, for example. With the help of multi-axis rate tables, we can precisely position DUTs in end-of-line (EoL) test operations or for development purposes and calibrate and test them under temperatures of e.g. -40°C and up to 120°C. Merecs Engineering can also connect the test system to our customer's IT infrastructure, set up databases and automatic data analysis using Mircosoft PowerBI, so that important key figures such as First Pass Yield (FPY), process capability, system availability, statistics and trends are continuously updated and displayed on online dashboards. For example, more than 100 DUTs are possible per test run.

Digital torque wrench tester with manual loader. Ideal for torque wrench calibration and adjustment. Pole holder and plate are equipped on all models, which helps keep wrenches in optimal testing position. Peak/Run modes with 10 customizable hi/lo judgment patterns. Colour Judgement Display makes it easy to confirm readings are within your set parameters. Up to 1000 measurement data items can be stored in the memory. Global units of measure selection by keypad: cNm, NM, kgf.cm, kgf.m, lbf.in, lbf.ft. Sample quantity, maximum value (Hi), minimum value (Lo) and mean value can be displayed. Includes Calibration Certificate: ILAC MRA. CE markings applied for use in the EU. [...]

OMS Lite is our NEW and intuitive torque management software package, in a more compact and easy-to-use format. OMS Lite offers a new and updated interface, following our recognisable and user-friendly icon-based navigation system for faster speed of use, ideal for production process and quality verification as well as assembly tool auditing. The torque software is also quick and easy to install and simple to configure for users, making it our most efficient and uncomplicated torque software package to date. Used in conjunction with Crane’s existing portfolio of torque measurement products, OMS Lite is able to provide the perfect quality system for periodic sampling of both residual and dynamic torque and angle measurements. With features such as ‘Jobs’, ‘Rounds’, torque traces and reports, it’s the ideal software system to manage all of your critical assembly tool and quality audit data, in one place. [...]

The performance of an assembly tool is highly dependent on the conditions of the actual production joint on which it is used, which is where joint kits come in. Joint kits are an essential accessory for accurate off-line testing of powered assembly tools. Tooling engineers are well aware of the "mean shift" term used to describe the different torque delivered by the same tool when applied to a soft or a hard joint as defined by ISO 5393. It is therefore essential in testing and setting up tools off the production line to allow for the joint conditions which the tool will experience on the job. Crane's joint kits satisfy this requirement by using a bolt and suitably configured disc washers allowing free running of the bolt and a subsequent torque gradient to closely match the production joint condition. [...]

Workbench mounted Torque Transducer. Crane’s stationary transducers are the quality choice for the testing of all continuous drive, impulse and hand torque tools in the workshop and production line-side environment. For best results with impulse tools we recommend the use of a Crane CheckStar rotary torque transducer with a suitable joint kit rather than a stationary transducer. Stationary transducers are used off the production line in workshop or line-side test stations. Combined with joint kits that represent the production joint condition, the stationary transducers form an effective off line test for verification of assembly tool performance. Key Features: - Static accuracy ± 0.25% FSD (bi-directional) - Plug and Play with Crane display systems (UTA) - Combine with joint kits for workshop simulation of hard to soft joints - Built-in workbench mounting flange - Rugged and durable construction, aluminium housing, stainless steel shaft - Ingress protection rating IP40.

Rotary Transducer with Angle Measurement Option CheckStar sets the standard for dynamic torque and angle measurement of all continuous drive and impulse tools, with proven reliable performance in thousands of applications worldwide. CheckStar transducers fit in-line between the assembly tool and the fastener, measuring the actual torques applied under production conditions. Whatever the vibration and shock loads experienced, CheckStar's patented contact system ensures contact is always maintained between the readout and the strain gauges. Inferior systems suffer from "brush bounce" that leads to unreliable torque readings. The low inertia design of CheckStar ensures accurate and repeatable measurement of high speed transients, such as the point of shut-off on continuous drive tools and the pulsing of impulse tools.

As an NI Alliance Partner, we use NI TestStand and NI LabVIEW for test automation. Python, C/C++ Embedded and Microsoft PowerBI can be used in addition. NI-TestStand is the industry standard test management software and is used by the developers and architects at Merecs Engineering with a lot of experience. We offer for example the following services: - Requirements analysis based on the DUT properties to be tested - Development of test cases in cooperation - Sequence development in TestStand - Intuitive custom user interfaces - Parallel testing of many DUTs & Badge Testing - Reporting (SQL databases etc.) - Trainings & Workshops Our developers hold the CLA (Certified TestStand Architect) and CLD (Certified TestStand Developer) certificates.

The TorqueStar Plus data collector is part of the latest innovative range of torque data collectors from Crane Electronics. The TorqueStar Plus adds a completely updated and fresh-looking torque indicator and data collector to our current product portfolio. With a whole host of measurement modes available, a series of basic and advanced statistics, visual graphical analysis, a high-quality backlit screen and expansive storage; the TorqueStar Plus offers an effective solution for torque measurement applications in the manufacturing, quality and auditing environments. The simple menu and page structure allows for easy navigation and straight-forward use. The clear values and readings within all measurement modes improves the user experience. [...]

The gateway to the finest in torque measurement tools! Sturtevant Richmont TT-QC series torque transducers are designed to work with System 8 Digital Torque Tester when used with ML 1000 and ML 2000 Mechanical Loaders. These transducers use Quick Connect baseplates that are a feature of the loader system. Features and Benefits: - Hex mounting flange style. - Can be mounted to ML 250 and ML 600 mechanical loaders. - All up to 250 lbf·ft capacity can be mounted to Quad Plate for multi-transducer mounting on the ML 250. - Smaller sizes (up to 300 lbf·in capacity) can be mounted to STMB or UMB brackets for use with a bench or table. - Larger sizes can be mounted on UMB L-bracket. - Requires detachable cable (P/N 10293) for attachment to Switch Box or directly to tester. Related Products: - Mechanical Loader ML - DTT System 8

The gateway to the finest in torque measurement tools! TT-Series Torque Transducers are designed to work with Sturtevant Richmont Digital Torque Testers or the like. Features: - Integrated SR mounting flange - Can be mounted to ML 250 Mechanical Loader. - Can be Mounted to Quad Plate for multiple mounting on ML 250. - Smaller sizes (up to 400 in.oz.) can be mounted to SSMB, STMB, or UMB brackets. - Larger sizes (500 ft. lbs. and above) can be mounted on UMB L-bracket. Related Products: - Mechanical Loader ML - DTT System 8 Optional Components: - 10293 = Detachable Signal Cable ca. 1,20 m * - 10153 = Single Mounting L-Bracket UMB (500 ft.lb and above) - 10154 = Triple Mounting L-Bracket STMB (up tp 400 in.oz) - 10601 = Switchbox 4-Way - 870776 = Square Adapter 1/4"f x 3/8"m - 870777 = Square Adapter 3/8"f x 1/2"m - 870778 = Square Adapter 1/2"f x 3/4"m - 870779 = Square Adapter 3/4"f x 1/1"m

This high-accuracy digital torque screwdriver tester with loading device eliminates measurement errors. The loading device keeps stable measuring conditions to avoid reading errors. Can also calibrate small capacity torque wrenches using optional TDTLA. The measuring range is wide and applicable for various types of torque drivers. Comes with Pass/Fail judgment feature. Judgment results are shown in three colors (white/red/blue), for easy result recognition. Key Features: - Bi-directional measuring – CW and CCW - Measuring modes: Peak, Run (Track) - Status indication in 3 colors (white/blue/red) - Accuracy ± 1% + 1 digit - Upper/Lower Limit: 10 settings - Statistical processing: samples, max, min, mean value - Memory for 1000 readings (99 in M99 mode) - RS232C / USB output for serial data transfer to printer or PC.

Digital Torque Gauge with pull-out LC Display High precision handheld digital gauge with integrated LC display to measure small torque. Ideal for torque measurement like rotating torque, click torque of precision machinery, electronic devices, and various assembly components. The digital display simply slides out of the housing and is attached with a curly cord. Use the optional testing stand to secure the gauge while testing or add fixture to secure your test piece. Combined with Measurement Stand (#808), it can be fixed to use as torque screwdriver checker, et al. ATGE-G series devices are manufactured for the global market and offer a selection of SI, metric and American units of measurement. Equipped with SI calibration as standard, optionally available with calibration in anglo-saxon (ozf·in) or in metric (gf·cm) units.

High precision Torque Gauge Suitable for fine torque measurements required in inspection, research and assembly of small parts, such as precision instruments, electronic products. Graduation and memory pointer on the body side ensure excellent visibility from different operating positions. There are various application types, e.g. for measuring rotating objects, or also for measuring torque on orthodontic springs, et al. BTG models have a three-jaw chuck which firmly grasp the object. Main body and chuck are locked when pushing “push lock button”. Push lock button makes body and chuck secured while using chuck. Key Features: - Accuracy ± 2% - Bi-directional torque indication – cw / ccw - Dial scaled 270 degrees each direction, built-in overload protection - Models with -S suffix have additional memory pointer in top display - Equipped with 3-jaw steel chuck.

High precision Torque Gauge Suitable for fine torque measurements required in inspection, research and assembly of small parts, such as precision instruments, electronic products. There are various application types, e.g. for measuring rotating objects, also for measuring torque on orthodontic springs et al. Graduation and side memory pointer (except ATG045CN) are on the body. This ensures excellent visibility in different operating positions. ATG models have a three-jaw chuck which firmly grasp the object. Main body and chuck are locked when pushing “push lock button”. Push lock button makes body and chuck secured while using chuck. Key Features - Accuracy ± 2% - Bi-directional measurement – cw / ccw - Dial scaled 270 degrees each direction, built-in overload protection - Side scale ensures excellent visibility - Models with -S suffix have additional memory pointer in top display - Aluminium cover and steel cuck (#321) as standard.

By measuring torque, the CapStar can ensure the correct level of tension is in place on a wide range of caps and closures such as on medicinal or cosmetics containers, drinks bottles or food jars etc. With the CapStar’s clear display and easy-to-view torque results, operators are able to guarantee production quality whilst ensuring contents – which could be potentially harmful – remain sealed and secured. The CapStar helps to ensure the safety of products, prevent leaks and reduce the ergonomic issues associated with these products without compromising on safety, quality or freshness. For optimal power management, the CapStar automatically switches to the highest voltage power source to save on battery life, yet still giving the option to pick it up and unplug to seamlessly run on battery power. The CapStar is supplied with an adjustable component fixture for measuring bottles and containers, and is available in 2Nm, 4Nm and 6Nm ranges.

Digital torque meter with data processing function. Tohnichi's TME3 is suitable for checking torque on bottle caps, starting torque test, strength test, and twisting test, etc. Designed to measure rotating torque of precision parts. Ideal for cap testing. Intuitive icons indicate modes: Run, Peak, 1st 2nd Double Peak, Data/Parameter Setting. The 1st and 2nd peaks holding function, especially for bottle cap measurement. Can detect primary peak opening torque (when cap begins turning) and secondary peak (when bridges break). The drop width required for peak detection can be set to prevent mistaken detection of the unstable region. Easy to read LC display gives reliable visibility. Special teardrop shaped poles allows chucking from a minimum diameter of 7 mm to maximum 190 mm. Pole anchors use a corotation prevention mechanism to grasp your work firmly. With the optionally available calibration equipment, the tester can be calibrated by the operator himself if required.

The only digital torque tester with Fail Safe Engineering! - Greater accuracy and durability with simplicity and ease of operation - Floating decimal point, 6 digit display is easy to read - Accurate to ± 0.5% (indicated value) from 10% to 100% - Over capacity alert and tracking - Meets or exceeds ASME B107.300-2010. Torq-Tronics 2 error proofs your error proofing program by letting you know when the unit has been stretched to 120% or more of capacity and may no longer be in calibration. Torq-Tronics 2 has an LED that flashes red to alert you to the problem. It doesn't stop until you reset the unit. The display also tells you the unit has been stretched over capacity. Torq-Tronics 2 captures the over capacity data even if the memory was turned off. If memory was turned on and the unit is pulled over 120% capacity and a worker tries to erase the memory to stop the LED from flashing, the display tells the worker to "See Supervisor 120% Over Capacity".

We design and manufacture individual test systems for the pressure testing of valves and pumps. Merecs Engineering has a competent network of partners for this purpose. Within this framework, we carry out the risk assessment, design, manufacturing, installation and commissioning. In addition, we connect the systems to the individual IT infrastructures (databases, ERP systems, MS PowerBI) of our customers.

Digital Power Tool Tester with Pulse Counter Management of tightening screws begins on checking fastening tools. YET testers are designed for high precision torque control of mainly impulse type tightening tools. Also usable for angle nutrunners, screw drivers, ratchet wrenches etc. However impact wrenches can be tested also, you should not exceed approx. 2/3 of the testers rated capacity. Install the YET torque tester in a tool maintenance shop, test laboratory, or at production lines for effective control of fastening such as acceptance inspection, periodical check and torque adjustment. YET torque testers feature a parallel centronics printer port and a serial RS-232C computer interface enabling simultaneous protocol as well as external data recording. Key Features: High accuracy within R.O. ± 0.5 % (stat. Load) Large digital display (LED) Measuring time can be set by every 0.1 sec within 9.9 sec. Shut-off time can be set 1-2-3 sec.

Essential for direct reading and high-capacity torque wrench calibration! Mechanical loaders increase the accuracy ot torque test results while simultaneously reducing technician fatigue from pulling or pushing on torque wrenches during testing. A mechanical loader is the perfect accessory to increase the repeatability and productivity of the System 5 Digital Torque Tester. The drive system for each loader assures true 90-degree force application to eliminate force angle error in testing. In addition, the loaders mechanical advantage reduces technician effort and fatigue, particularly in high-capacity tool testing. SR Mechanical Loaders use the highest quality ball screws to assure smooth operation and extended service life. Welded steel frames and rigid transducer mounting plates assure torque load is properly resisted. Optimized gearing selection reduces physical effort to operate, enhancing productivity and ergonomic safety.

The TorqueStar Pro is the most complete and fully equipped torque indicator and data collector in the new TorqueStar range. The TorqueStar Pro takes all of the features and benefits of the Plus model but with the addition of more advanced measurement modes, graphical analysis, statistics and connection capabilities. The TorqueStar Pro offers measurement modes including track, peak, pulse, click, audit, move-on, retighten and yield giving a complete range of data to measure and collect. The Pro offers the ability to add ‘jobs’ and ’rounds’; specific predefined tightening requirements for a series of fastening applications, in a specific assembly process. In addition, the TorqueStar Pro offers more advanced statistics and the ability to view and collect real-time torque traces which can be analysed and reviewed as they are recorded. Added RF communication capabilities also allow the TorqueStar Pro to connect to our series of WrenchStar Multi digital torque wrenches and our [...

The TorqueStar Lite is the latest basic torque data collector in the revolutionary TorqueStar series, offering a simple and easy-to-use solution for the measurement and collection of torque data. The TorqueStar Lite is ideal for users who want a quick and straight-forward ‘plug-and-play’ product with the added precision that the Crane Electronics brand guarantees. The clear and sharp OLED screen on the TorqueStar Lite enables easy-to-view data and statistics. It also has an added screen-saving ability to ensure there is no screen burn-in damage. The easy-to-use function keys offer simple operation of the TorqueStar Lite, including ‘Measurement Modes’ to switch between the numerous measurement modes, ‘Statistics/Results’ to view all of the current collected data results, View to quick view the readings taken, ‘Delete’ to clear and remove selected results and data and ‘Settings’ to view and edit the TorqueStar Lite configurations.

The CheckStar Multi is the latest generation of Crane Electronics market leading CheckStar in line rotary torque transducer. It raises the standard for dynamic torque and angle measurement of all continuous drive and impulse tools, with proven reliable performance in thousands of applications worldwide. If angle is specified, the CheckStar Multi rotary torque transducer will include an angle encoder giving 0.125° resolution (720 PPR). It also incorporates a light ring, giving the user visual feedback of the status of a tightening, when used with a Crane readout or data collector. The CheckStar Multi fits in line between the assembly tool and the fastener, measuring the actual torques applied and angular rotation of the fastener, under production conditions. Whatever the vibration and shock loads experienced, CheckStar Multi’s patented contact system ensures a connection is always maintained between the readout and the strain gauges. [...]