Processing line - Import export

FOR INSTALLATION IN PNEUMATIC FIBRE PROCESSING LINES Reliable metal and spark removal. Minimal ejection loss through ultra-fast switching time. Extremely robust – 300,000 switches without visible wear. Suitable for pressure and suction transport.

Utilize Weber Ultrasonics technology for your system just like your application demands it. The innovative and highly modular Saphir machine concept is a breeze to integrate in existing process lines and can be customized to individual requirements. The machine components generator, feed unit, swing unit and Touch-PC with the powerful control software SAPHIR CONTROL 4.0 and extensive accessories are pre-configured and ready for use.

The Combination Slitting & Cut-To-Length Lines are probably the most flexible coil processing lines within the field of cutting. By combining the cutting lengthwise and across, the coil material can be processed into a variety of blanks. So, if your production features a limited number of different coils as basic materials, while the variety of widths and lengths of the blanks is high, a Combination Slitting & Cut-To-Length Line will be the right choice. The system bases on the Cut-To-Length technology while offering the additional functionality of slitting. Since the slitting technology is home-made too, we can provide a fully integrated solution. An incisive experience so to speak. As a sizable advantage, storage space and material costs per ton are both significantly reduced, and with Combination Slitting & Cut-To-Length Lines even smallest batches can be delivered immediately.

For the steel and aluminum industry, Micro-Epsilon offers innovative measuring and inspection systems for thickness, profile and surface measurements. Performance and quality, as well as reliability of products and services have made Micro-Epsilon one of the leading suppliers of inspection systems for optical thickness measurement used in the metals industry. Our non-contact thickness measuring systems are used wherever high-precision thickness monitoring is required for control and quality assurance. Both in hot rolling mills, in continuous casting plants and in cold rolling mills and service centers, the Micro-Epsilon measuring systems operate reliably and with maximum precision. Numerous, successful installations in 13 countries around the world in milling lines and processing lines speak for themselves.

Processes such as radial riveting or pressing are used to permanently conjoin a metal plate for example with a wire bracket. 
Test apparatus for monitoring compliance with the required tear values secure the process in line with these safety-relevant components. These assembly parts are used, for example, as reinforcements for backrest frames.

We produce blanks from plastic in line with your specifications. Upon your request, we also process pellets specified and also provided by you in our injection molding department. We keep a wide range of common plastic grades in stock, which we process into test specimens of various sizes according to your specifications. On request we also procure special materials and process these in line with your specific requirements. We process every available type of pellets to form DIN A5 format sheets or smaller sheets lap shear test specimens 100 x 25 x 3 mm dumbbell test specimens We deliver various surface finishes structured high-gloss automotive graining used by a wide range of car manufacturers We deliver every SMC quality depending on the availability of prepregs with class-A finish also in automotive quality Types of plastics ABS, PC, PE, PMMA, POM, PP, PS, PVC, PET, PTFE, PA6, PA6.6, PU, Polymer-based glass fiber-reinforced plastics

Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Placement tests, checking the electrical and software functionality, launch tests – depending on your individual requirements and your component, we will develop a test strategy and tune the tests to fit with each other. Our comprehensive test development methodology accelerates processes running all the way to the delivery of your product and reduced testing costs.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Test contacts on the circuit board, produced for just this purpose, are contacted by fine, spring-loaded test pins. Depending on the series size, the in-circuit test can take place manually or in an automated fashion. In combination with other test processes, including tests without test contacts, over 90 percent of all errors can be detected.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. When planning tests, we work to your test specifications or develop a cost-optimised, efficient concept. In our tests, we simulate real usage conditions. In this way, we make sure that devices, systems or components will function correctly. Quality management at PRUFREX also includes developing efficient testing strategies.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Demag components for process cranes turn a crane into a fully fledged process crane, without the need for any additional design or development work. They're fast, safe and reliable, making these components extremely worthwhile elements of the Demag process crane engineering product line. The individual components – MPW open winch units, MPW open winch crabs and corner-bearing end carriages – are proven components that have been tried and tested for many years. They are individually configured to meet the specific requirements of your process crane. The variety of possible applications is virtually unlimited. See all the performance details and benefits on the product pages.

Perfect fit: Fat remover ASF 560 E for pork belly and loin of pork. Maximum yield with little post-processing. Optimised blade holder profile for exact adaptation to the cross section of the product. Electronically controlled movement along longitudinal profile for exact adjustment to the fat contours. The result: Less fat on the pork belly/loin, less lean meat in the belly/back fat. Advantages Minimal post-processing after the processing workflow Line concept: Perfect integration of the machine in stripping workflows Options: Operating personnel can also remain outside the machine stand Curved blade holder profile for ideal product adaptation Special sub-frames (height adjustment)

Vistus metal detectors are capable of detecting both ferrous and non-ferrous metals and are specifically designed for the food industry. They can be supplied mounted on a belt or chain conveyor, allowing an easy and fast integration into your processing or packaging line. Sturdy and torsion free construction made of 1.4301/AISI304 stainless steel High quality drives: maintenance free three-phase motor with worm gear or three phase drum motor Maximum detection performance through optimum vibration control and metal free zone Available standard coil sizes: 75 x 30 mm up to 275 x 60 mm Extremely compact: control unit fully integrated in detection coil Standard IP65 protection class, IP69K optionally available for enabling high pressure water cleaning

This small sized computer controlled deflashing machine can be integrated into the production line easily. This saves temporary storage or extra transports and finally corresponding time loss and costs. The comfortable operator features on newest level leave no wish unfulfilled: touchscreen operation, USB/SSD hard disk, network connection (support via internet), recipes memory, user management, logging/documentation/traceability and optional barcode scanner/ID key. Alternatively the E30 is available with quick-exchange basket system. This basket is compatible to our high-pressure washing machine W30 and furthermore optimally suited for a linear in-line-processing →production →deflashing →washing →termpering, as this charge-baskets may be used compatible for each machine. For industry 4.0 demands, the E30 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control via OPC-UA server is possible.

This small-sized machine can be integrated into the production line easily. This safes temporary storage or extra transports and finally corresponding time loss and costs. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. By special request, siliconisation or coating with other glide agents is also possible. The W30 uses exchangeable bastekts for the (un)loading. These baskets are also compatible to our cryogenic deflashing machine E30W, and furthermore, optimally suited for a linear in-line processing → production → deflashing → washing → postcure tempering, The W30 is best pepared for industrie 4.0 demands. (on option with OPC UA server) With this small-sized machine, your treatment capacity is at best cost-performance ratio!

Novelis Fusion™ 6HF – e200 is a heat treatable product for applications with extremely demanding formability requirements. This product is recommended for outer applications such as body sides and decklid outers. This product has an excellent balance of properties for forming and strength. In addition, it offers a unique advantage in the hemming process enabling sharp feature lines and rope hem designs that permit the reduction in perceived gap between adjacent panels. All values are typical.

Slit metal often has camber. GSW builds Camber Straighteners, that help remove this defect. Coil Feed Lines that process small crosssections often only need minor straightening efforts. Here, we can help with pullthrough Straighteners also known as Flatteners. We usually mount them at the entrance of our Servo Roll Feeds or Air Feeds. Wire materials also often have a coil set – sometimes in two levels even. Single and dual Wire Straighteners help making such bent wires straight again.

VisioPointer® reliably automates inspection processes in food packaging lines using leading vision technology and multiple inspection types. Its intuitive interface and intelligent data usage allow operators to ensure product quality, reduce waste and downtime, and optimize the production. As a plug and play vision solution, VisioPointer® makes thorough quality control achievable for any food manufacturer with easy implementation, operation and maintenance.

FireFox® 2 C – With setting process monitoring This tool is based on the proven TAURUS® C model. Here the setting process is analysed via integrated electronics using stroke and force sensors. The user can defi ne an OK window by means of a special software. A coloured LED on the tool shows the results of the setting process monitoring which can also be recorded and processed via data line. Apllications In the serial production of safety component parts as well as in automated setting processes the FireFox® C allows checking and documentation of the setting process. Advantages • High process safety • Documentation of each individual setting process • Less scrap since errors can be immediately identifi ed

miromatic – Utilises internally developed mixers in the process systems. The incorporation of process data enables precise reconciliation before and during the mixing process. In conjunction with the in-line process, this results in extremely gentle treatment of the products and a high degree of efficiency. Continuous production of fruit yoghurt, cream quark, fruit quark and herb quark, as well as thermally processed cheese Precision and low losses with type changes Compact layout and configuration of the system in line with customer wishes Bacteriologically compliant (hygienic) design of system parts – optionally available in sterile versions Your added value through miromatic mixing systems: Dosing accuracy +/- 0.5% Low fruit and product losses when changing containers Precision and low losses with type changes Extremely gentle product treatment (with low rotational speeds, no shear effect) Individual design of the mixing system to suit your process

Our machinery enables great flexibility at constantly high throughput to recycle your plastic waste efficiently and recourse-saving with help of different recycling processes Currently we run two modular recycling lines for clean, single-polymer and thermoplastic waste. One shredding-grinding line for up to 6.000 tons yearly and one modular shredding-grinding-agglomeration line for up to 9.000 tons which enables parallel or in-line grinding and agglomeration. With those two lines we can process any plastic waste the optimal, resource-efficient way. Since the foundation in 1997 we have developed a deep process knowledge for many types of plastic waste, to produce non-cloggy, free-flowing and dry regrind and agglomerate. After every polymer change our recycling lines are cleaned meticulously to avoid contamination from a polymer-mix. All metal parts are detected by metal detection and the recyclate runs through a dedusting machine before being filled into big bags.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.

If you want to keep your internal processes, your production line or the transport of your goods to their destination running smoothly and efficiently, professional aids such as suitable labels are indispensable. With the right labels, you can check the sequence of goods or see the whereabouts and progress of all goods en route to the point of arrival at any time. With special, continuous or variable markings, every product that has ever left your company can be identified again at any time — with the help of professional labels from Förster.