Milling technology - Import export

Tool making & construction: The key to success We know the different industry-specific requirements for stamped parts and parts suppliers. Therefore, our day-to-day work includes very demanding tasks, which we overcome speedily and process reliably. Our spectrum of services for tool construction includes: 3D-CAD/CAM construction and programming (solid works, Peps, HSMworks) Wire-cut EDM (also contract manufacture) with workpiece sizes up to max. 600x400x350 mm Drilling erosion (start hole shooting) with workpiece sizes up to max. 250x350x300 mm Milling technology with workpiece sizes up to max. 650x500x500 mm Turning technology with workpiece sizes up to max. dm 210 x 1000 mm Flat grinding with workpiece sizes up to max. 600x300x375 mm and more…. Even complicated customer requirements are never a problem for us, but are instead a welcome challenge.

SCHMIDT Zerspanungstechnik uses state-of-the-art metal working machines to apply the finishing touches SCHMIDT Zerspanungstechnik's modern milling machines make it possible to custom-machine work pieces to extremely high precision during contract manufacturing work. Our machinery includes several universal machining centres and computer-controlled CNC milling machines; among them column, bed and gantry milling machines. 5-axis milling technology allows the machine to position and move the milling cutter at any angle to the workpiece which makes producing extremely complex 3D contours possible. In addition to this, our machines offers qualitative benefits in that almost all points to be machined can be reached without having to re-clamp the work piece. We also have fully controlled rotary index tables and indexing heads, and work with magnetic and vacuum clamping systems. We're able to machine work pieces of up to 10,000 mm in size.

Designed for Production: The new generation of 5-axis machining centres F sets a new benchmark for cutting performance and precision With its head kinematics, the new generation of the 5-axis F series has been designed from the ground up for flexible series production. Like all HELLER machines, they set a benchmark for cutting performance and precision. Other highlights include free chip fall, short idle times, optimum automation capability and compatibility with the H and FP series for a wide range of workpieces. In addition, the new models come with top-of-the-range specifications and the option to add technologies such as Mill-Turn, interpolation turning or power skiving.

Structured optics are produced using turning, milling and planing Technology.. Under thermally controlled conditions we can realize structure depths in the submicrometer range with accuracies also in the submicrometer range. Different types: Microlenses, Grids, Fresnel- optics.

We process the following materials: ■ chrome-nickel steel ■ various types of steel ■ non-ferrous metals ■ various aluminium alloys steel processing, stainless steel, machine engineering, tool engineering, metal processing, sheet steel processing, material 16 Mo3, Hardox, 1.4301, 1.4571, 1.4404, S355, S235, metal products, steel products, supplier construction machinery, power station, energy station, offshore equipment, pipes, steel halls, metal construction, profiles, handrails, balconies, stairs, roofing, pallet warehouse, pallet inverters, scrap conveyors, transport racks, special frames, devices, die blocks, barrel press, fork shoes, fork extensions, industrial gates, fences, customized constructions, industrial service, furnaces, playgrounds, sports fields, cladding, casing, housing, covers, noise-protection cabins, machine frames, large milled parts, conveyor technology, conveyor line, plunge pools, tank barrels and much more

KNOW-HOW & EXPERIENCE, COMMITMENT & IDEAS, RELIABILITY & FLEXIBILITY – SAMAG, MACHINE TOOLS FROM THURINGIA SINCE 1873! WE SEE OURSELVES AS DEVELOPERS AND MANUFACTURERS OF MACHINE CONCEPTS, FROM INDIVIDUAL MACHINES TO TURNKEY LINES. THE FOCUS OF OUR PRODUCTS IS ON MILLING AND DEEP DRILLING TECHNOLOGIES. Separated from the SAMAG Group, we have been independently continuing the tradition of mechanical engineering in Saalfeld / Thuringia as SAMAG Machine Tools GmbH since January 2020. With 140 employees, we draw on the experience of more than 145 years of machine tools for metal cutting. One of our strengths is the high level of technological solution expertise with which we help our customers worldwide achieve sustainable success. As an international machine tool manufacturer, our most important sales markets are the automotive industry, tool and mold making and mechanical engineering.

Good ergonomics and optimal component accessibility Milling can be used to not only create highly complex component geometries, but also to achieve precise cutting depths. It is often used in combination with punching operations to produce component variations or small quantities, such as of instrument panels, center consoles or door panels. FRIMO FlexTrim milling machines have been specially developed to process complex 3-D plastic components. The newest generation of FlexTrim milling machines offers an attractive price/performance ratio. The new rotary table and product fixture concept ensures excellent ergonomic conditions for the operator and optimal component access for the milling robots. The use of multiple product fixtures per station reduces the number of necessary changes, thereby increasing productivity. Through the use of new milling technology with optimized chips, an effectiveness ratio of up to 95 % is possible with appropriate material combinations.

The 5axis Mill / Turn center model s128 is a perfect combination of maximum performance and minimum footprint. On less than 2m², the s128 is a concentrate of high technology; Milling, Turning, Drilling, Engraving, Setting preparation and Diamond cutting processes are possible to produce parts as single unit or as serial manufacturing. The machining of miscellaneous parts from bar or blank and demanding perfect surface quality can be achieved with very short changeover time. Features Compact machine less than 2m² Flexible manufacturing solution Production from bar or blank 5Axis simultaneously

Combined TV driving and milling technology Patented system - IBG ONLY World's best camera technology for milling robots Fully digitized Automatic error analysis