Insert molding - Import export

Moulded-In Inserts are placed over core pins by an operator or a pick-and-place robot prior to the closure of the mould cavity during the plastic injection process. Moulded-In Inserts offer exceptional torque and pull-out resistance due to unrestricted plastic flow around the Insert body, and are often the Insert of choice for thermosets and engineered plastics with a high percentage of filler. The minor thread diameter tolerance is controlled to ensure positive positioning and perpendicularity of the Insert on the core pin during the moulding process. Series 63 is symmetrical eliminating orientation and Series 65 is the same body style in a blind ended version. SPIROL's Moulded-In Inserts are made from 2024 aluminium, a light-weight, lead-free grade. SPIROL’s Series 63 and Series 65 Moulded-In Aluminium Inserts are available in thread sizes ranging from M4 (8-32) up to M8 (5/16-18).

LT Ultra is your partner for the production of optical surface qualities in injection mold inserts. For example, we can manufacture inserts for the injection molding of spectacle lenses with several focal lengths as well as mold inserts for microlenses or components for vehicle lighting systems. In addition to simple geometries such as spheres or aspheres, we mainly manufacture non-rotationally symmetrical components and freeform surfaces.Mold inserts for a long service life can be made from chemically deposited nickel (NiP). Here you can work directly in the nickel. The advantage is that the very durable nickel can also be deposited on substrates that could not be brought into optical quality themselves or only with great effort. On request, LT Ultra offers the complete delivery of the mold insert as well as the processing of additional parts.

Heat / Ultrasonic Inserts are designed for post-mould installation in thermoplastics. Heat and ultrasonic installation yield outstanding performance results. SPIROL offers several different series of Heat/Ultrasonic Inserts available in a long and short version of each thread size. Long lengths maximize torque and pull-out resistance, while short lengths are good for less stringent requirements at lower cost and shorter installation times. Some styles are available with or without a head. The head provides bearing surface for the mating component that also prevents jack-out (or when used in reverse, can prevent pull through). However, adding a head results in additional cost raw material of a larger diameter is required to create the head. Some non-headed Inserts are symmetrical – thus eliminating the need to orient the Insert prior to installation.

Perfect closing - clamping machines for the APG technology from HÜBERS. HÜBERS' automatic clamping machines permit the productivity advantages of APG systems to be fully realized. The whole system as well as the mould are easily accessible. They can be tilted and rotated around various axes. This enables the moulds to be inserted by automatic lifting devices.

Consisting of MINI-systainer® incl. EPP cover insert and 6-compartment deep-drawn tray Interior dimensions of compartment: L 73 x W 67 x D 42 mm Suitable for sorting small components in the MINI-systainer®, such as saw blades, drill bits, etc. systainer® material: ABS Cover insert material: EPP moulded foam Deep-drawn tray material: recycled PS

Consisting of systainer® T-Loc III incl. EPP insert in cover and in body Suitable for keeping materials cool or warm for a long period of time. Isoliersystainer®: interior dimensions, approx. L 316 x W 222 x H 123 mm systainer® material: ABS Insulating insert material: EPP moulded foam Consisting of systainer® T-Loc III incl. EPP insert in cover and in body Suitable for keeping materials cool or warm for a long period of time. Isoliersystainer®: interior dimensions, approx. L 316 x W 222 x H 123 mm systainer® material: ABS Insulating insert material: EPP moulded foam

Consisting of systainer® T-Loc IV incl. EPP insert in cover and in body Suitable for keeping materials cool or warm for a long period of time. Isoliersystainer®: interior dimensions, approx. L 316 x W 218 x H 228 mm systainer® material: ABS Insulating insert material: EPP moulded foam Consisting of systainer® T-Loc IV incl. EPP insert in cover and in body Suitable for keeping materials cool or warm for a long period of time. Isoliersystainer®: interior dimensions, approx. L 316 x W 218 x H 228 mm systainer® material: ABS Insulating insert material: EPP moulded foam

Consisting of systainer® T-Loc V incl. EPP spray can insert A notch at the side of the opening allows spray foam cans with spray nozzles to be inserted Height: 130 mm, depth: 110 mm, diameter: 69 mm (Max. 14 spray cans) This insert allows you to securely organise spray cans in your systainer®, keeping them all in one place. Weight: 3.35 kg systainer® material ABS Spray can insert material: EPP moulded foam With EPP spray can insert Suitable for most common aerosol cans With additional holes for spray-tops

Consisting of systainer® T-Loc IV incl. EPP spray can insert A notch at the side of the opening allows spray foam cans with spray nozzles to be inserted Height: 130 mm, depth: 110 mm, diameter: 69 mm (Max. 14 spray cans) This insert allows you to securely organise spray cans in your systainer®, keeping them all in one place. systainer® material ABS Spray can insert material: EPP moulded foam with EPP spray can insert Suitable for most common aerosol cans With additional holes for spray-tops

Consisting of systainer® T-Loc IV incl. EPP cartridge insert With additional holes for cartridge tips Height: 130 mm, depth: 109 mm, diameter: 51 mm (Max. 22 cartridges and 15 cartridge tips) Keep cartridges secure and organised in your systainer® and prevent them from getting mixed up. systainer® material: ABS Cartridge insert material: EPP moulded foam With EPP cartridge insert Suitable for most common cartridges With additional holes for cartridge-tops

Consisting of MINI-systainer® incl. cover insert, EPP and universal deep-drawn 8-compartment tray Interior dimensions of compartments: - 6 compartments L 41 x W 41 x D 42 mm - 1 compartment L 88 x W 88 x D 42 mm - 1 compartment L 241 x W 48 x D 42 mm Suitable for sorting small components in the MINI-systainer®, such as saw blades, drill bits, etc. systainer® material: ABS Cover insert material: EPP moulded foam Deep-drawn tray material: recycled PS With lid insert, EPP and universal insert with 8 divisions

Consisting of systainer® T-Loc V incl. EPP cartridge insert With additional holes for cartridge tips Height: 130 mm, depth: 109 mm, diameter: 51 mm (Max. 22 cartridges and 15 cartridge tips) Keep cartridges secure and organised in your systainer® and prevent them from getting mixed up. systainer® material: ABS Cartridge insert material: EPP moulded foam With EPP cartridge insert Suitable for most common cartridges With additional holes for cartridge-tops

MINI-systainer® T-Loc III completely fitted with boxes, 3-compartment deep-drawn tray and cover insert. Base tray with multicoloured removable individual boxes This combination of multicoloured boxes and deep-drawn trays offers excellent flexibility for storing small components. Multicoloured boxes and base tray are also available separately Ribbing is integrated into the base tray to ensure the individual multicoloured boxes remain in place with the lid closed. An excellent choice for sorting small components in a systainer®, such as jigsaw blades, drill bits, screws, etc. systainer® material: ABS Cover insert material: EPP moulded foam Deep-drawn tray material: PS plastic Box material: PS plastic

Consisting of MINI-systainer® T-Loc I incl. EPP cover insert and 3-compartment deep-drawn tray Interior dimensions of compartment: L 229 x W 42 x D 42 mm Suitable for sorting small components in the systainer®, such as saw blades, drill bits, etc. systainer® material: ABS Cover insert material: EPP moulded foam Deep-drawn tray material: recycled PS With lid insert, EPP and insert with 3 divisions