Insulated cables - Import export

In linguistic usage occasionally the terms coil heaters, nozzle heating elements, hot runner heating elements, cable nozzle heaters are used. Our HotMicroCoil heating elements can be used in a wide variety of applications. Their high level of plasticity ideally suits them to the heating of hot runner nozzles and for accurately heating the contours of three-dimensional surfaces. Many of our customers order HotMicroCoil elements in their unformed state of mineral insualted cable heaters and perform the subsequent shaping work themselves, while others commission us to shape and fit the heating cable elements. A large number of ready-to-fit heating solutions are available for plastic injection nozzles with clamping mechanisms, housing bezel, reflection tube or heat conduction sleeve.

Owing to their small cross-sectional dimensions, MicroCoils are most often connected at both ends and do not permit the addition of a thermocouple. We prefer to use nickel as the sheath material here because it combines the best thermal conduction properties, high corrosion resistance and excellent deformation properties. To ensure that the standard 1000 mm PTFE-insulated connection cable can be positioned at one end, despite the standard two-ended connection of the element, in most cases the MicroCoil is formed into a hairpin shape and wound/laid in a bifilar (parallel) format. Our unformed MicroCoils are also supplied in the hairpin bend shape as standard.

Use: Designed for soldering or crimping on mineral insulated sheath cable or crimping on insulated wire. Construction: Brass machined, nickel plated insert with 0.1 mm tolerance on the cable OD.

Application: Crimp-insert can be fitted in the entrance hole of the connector. Designed for soldering or crimping on mineral insulated metal sheathed cable or crimping on insulated wire. Construction: • Brass machined insert with 0,1 mm tolerance on the cable O.D. The adapter fits in all standard connectors.

Use: Connectors for thermocouples and resistance thermometer measurement circuits. Suitable for measurement with small wires and mineral-insulated metal sheathed cables. Mechanical design: • Ceramic housing with contacts of original thermocouple materials and 
spring-loaded sockets for reliable contact . • Reverse polarity protection by different contact pin widths. • Oversize screw head for easy wiring. • One-piece housing withstands great stresses. • Housing of high purity alumina oxide.

Use: Connectors for thermocouples and resistance thermometer measurement circuits. Suitable for measurement with small wires and mineral-insulated metal sheathed cables. Advantage: Self-locking connector. The locking device prevents accidental faulty connections and unintentional disconnection during the measurement process. Compatible with miniature connector plug CMP-XX and miniature jack CMJ-XX. Mechanical design: • Housing of high quality fibreglass-filled thermoplastic plastic. • Contacts of original thermocouple material pins and spring-loaded inserts for reliable contact. • Reverse polarity protection by different contact pin widths. • One-piece housing withstands great stresses. • Moulded barriers prevent short circuit. • Stainless steel screws with combination head (Slotted and Phillips) terminals enable quick connection.

Use: Connectors for thermocouples and resistance thermometers measurement circuits. Suitable for measurement with small wires and mineral-insulated metal sheathed cables. Mechanical design: • Housing of high quality fibreglass-filled thermoplastic plastic • Contacts of original thermocouple material pins and spring-loaded inserts for reliable contact • Easy wire connection through sandwich construction • Reverse polarity protection by different contact pin widths • One-piece housing withstands great stresses • Moulded barriers prevent short circuit • Stainless steel screws with combination head (Slotted and Phillips) terminals enable quick connection

Use: Connectors for thermocouples and resistance thermometer measurement circuits. Suitable for measurement with small wires and mineral-insulated metal sheathed cables. Mechanical design: • Housing of fibreglass-filled plastic. • Contacts of original thermocouple materials and spring-loaded sockets for reliable contact. • Reverse polarity protection by different contact pin widths. • One-piece housing withstands great stresses. • Moulded barriers prevent short circuit. • Screw terminals enable quick connection.

CSN® copper and nickel are temperatureresistant connecting cables for internal wiring of electric household appliances such as hotplates, glass ceramic plates, grill appliances or storage heaters. In industrial applications CSN® Cables are preferably used for the wiring of heating elements, heating cartridges, tubular heaters, panel heaters, and quartz radiators. We manufacture these singlecore cables in cross sections up to 6 mm². Owing to their high temperature resistance up to 250 °C in the case of glass silk insulation and 600 °C in the case of mineral fibre insulation, these connecting cables meet the most demanding requirements.

Use: Connectors for thermocouples and resistance thermometers measurement circuits. Suitable for measurement with small wires and mineral-insulated metal sheathed cables. Mechanical design: • Housing of high quality fibreglass-filled thermoplastic plastic. • Contacts of original thermocouple material pins and spring-loaded inserts for reliable contact. • Easy wire connection through sandwich construction. • Reverse polarity protection by different contact pin widths. • One-piece housing withstands great stresses. • Moulded barriers prevent short circuit. • Stainless steel screws with combination head (Slotted and Phillips) terminals enable quick connection.

Cable thermometer using RTDs The cable temperature assemblies of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable assemblies is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: copper block, 8 x 10 x 40 mm, with Ø 3mm MI-cable Temperature range: -50 … +300°C Material: copper / stainless steel Sheath - Ø: – Cable material: Elexar ( £ 105 °C) IP protection class: 54

Cable RTD sensor for screw-on The cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable sensors is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: brass block, 5 x 5 x 25 mm Temperature range: -50 … +150°C Material: brass Sheath - Ø: – Cable material: Tefzel IP protection class: 54

Cable RTD sensor for clamp-on The Cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable sensors is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: copper block, Teflon coated, Ø 26 x 18 x 15 mm Temperature range: -50 … +200°C Material: copper / Teflon Sheath - Ø: – Cable material: Teflon IP protection class: 54

Cable RTD sensor for plug-in The cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable assemblies is their process connection, the operating temperature range and the insulation material of the connecting cable. Process connection: insertion, fittings: M8, 1/8", 1/4" and 1/2" Execution: insertion variant Temperatur range: -50 … +200°C Material: 1.4404 / AISI 316 L Sheath - Ø: 3, 6 and 8 mm Cable material: PVC, Silicon or Teflon IP protection class: 54