Water Cooled Induction Device

We are able to produce induction devices with custom designs tailored to your needs. We offer installation and service support. AİS HF15 HF-15 Power: 8 kW made from MOS tube. Application Area: Low-capacity metal melting. General use Operating Voltage: 220 V single phase 50 Hz Input Current: 35 A Output Frequency: 30 kHz – 100 kHz AİS HF25 HF-25AB Power: 16 kW dual IGBT technology Application Area: Low-capacity metal melting. General use Operating Voltage: 380 V 3 phase 50 Hz Input Current: 24 A Output Frequency: 30 kHz – 100 kHz AİS HF40-AB HF-40AB Power: 24 kW dual IGBT technology Application Area: Low-capacity metal melting. General use Operating Voltage: 380 V 3 phase 50 Hz Input Current: 36 A Output Frequency: 30 kHz – 100 kHz AİS HF55-AB HF-55AB Power: 35 kW triple IGBT technology Application Area: Low-capacity metal melting. General use Operating Voltage: 380 V 3 phase 50 Hz Input Current: 55 A Output Frequency: 30 kHz – 100 kHz Installation Cost In general, an induction system initially costs roughly five times as much as traditional heater strips, but this cost difference may decrease later. For example, depending on the daily electrical energy used, the energy savings achieved in just 6-9 months for a machine that heats induction hives covers the entire installation cost of induction heating. In addition, the higher the efficiency of the machine and the larger the cylinder/barrel, the greater the electricity savings will be. Additionally, it should be noted that new machines have potential savings such as less wiring, less frequent maintenance, no need to keep replacement heater bands in inventory, reduced downtime, and even improved product quality. Sectors Served Induction heaters are mainly used in plastic (rubber) injection machines, extrusion machines, blown plastic film machines, bag machines, wire drawing machines, plastic pipes, cables, etc. Induction heating is a rapid form of heating in which heat is induced directly into the part being heated (for example, the barrel). Induction heating is a non-contact form of heating. A typical induction heating system consists of induction heating power supply and induction heating coil. The induction heating power supply sends alternating current through the induction coil, creating a magnetic field and thus producing heat. Long Service Life: No heat is generated on the induction heating coil and the temperature of the heating coil does not reach high temperatures, so its service life is long. No maintenance and replacement costs are required. The service life is approximately 6 years when the system operates at full capacity and 24 hours a day, without requiring any maintenance costs. Safe/Reliable Use: The inside of the cylinder/bucket is heated by high-frequency electromagnetic effect, and the heat is fully utilized and there is basically no loss. Heat is generated in the inner part of the heating body, and the surface temperature is slightly higher than room temperature. Therefore, it does not require temperature protective measures on the outside. High Efficiency and Energy Saving: With direct induction heating and magnetic energy, the time to reach the desired temperature is very fast and the preheating time can be up to 60% faster than with resistance. Most importantly, at least 30% electricity savings are achieved compared to traditional resistance heating methods. Accurate Temperature Control: The coil and the cylinder itself do not heat up. In this context, the thermal resistance and thermal inertia are very low, the internal temperature of the material cylinder is consistent, and the temperature control is real-time and accurate. Therefore, product quality and production efficiency are high. Good insulation: The area around the hive/cylinder is covered with quality insulation material. At the same time, all surfaces of the cylinder are wrapped with a special high-voltage cable resistant to high temperatures. There is no direct air contact with the outer perimeter of the cylinder. Improve Work Environment: There is no heat loss, and the surface temperature of the heated equipment is low enough for human touch. This improves the working environment of the production site, can improve the working performance of production workers and reduce the cost of ventilation. Generally, Induction heater has the characteristics of energy saving, high efficiency, long life, high accuracy etc. It has advantages. Induction heater is more suitable for production. In addition to improving production efficiency, production costs are greatly saved, thus increasing profits. AİS Engineering induction heaters provide 30% - 50% energy savings.