plastic material welding Germany

...We use the following methods for plastic welding: - Infrared welding - Hot gas welding (wire welding) - Mirror welding - Socket welding...

...We use many different welding methods to produce endlessly spliced conveyor and process belts, always depending on the material and intended application. The endless splice punched finger splice stepped finger splice multilayered stepped splice conical splice The mechanical fastener Steelgrip fasteners, stainless steel Wire hooks, steel or stainless steel Polyester zip splice Self-lock fastener, stainless steel Plastic splice Nieka fastener Bonded wire hooks PVC/PU Minet fasteners...

...The machines and automation systems designed and developed by MTV GmbH in the field of ultrasonic technology range from customized standard machines to complete production lines. When welding thermoplastic materials using ultrasonic energy, an inseparable connection is created between two or more parts. Each connection to be made requires a weld seam design that considers the material, geometry, and positioning of the components to be joined. Therefore, the better the design of the weld connection, the more reproducible and lower risk the implementation of the connection in the welding systems.

...Mechatronic integrated devices or molded interconnect devices (injection-molded circuit carriers) are spatial electronic assemblies – so-called 3D-MID. A special process is used to apply metallic conductor tracks to a specific substrate material (often plastic), thus creating three-dimensional assemblies that also serve as circuit carriers. These spatial electronic assemblies are manufactured...

...We manufacture on 20,000 square meters of production space for machine and plant manufacturers in the oil & gas industry, as well as for plants in the metal, chemical, food, cement, plastic, and paper industries.

... Dimensions L x W x H: 1200 x 800 x 150 mm Weight: 14.5 kg Material: PE Load capacity: static 5000 kg, dynamic 1000 kg, in high racks 400 kg (non-welded runners) / 800 kg (welded runners) Color: basalt gray Runners: 3, welded or non-welded Outer edges: 7 mm Dual-sided approach ramps on all runners enable optimal use with forklifts. Options: — Runner welding — Outer edge variants: None, 7 mm, 22 mm protruding or standing — Reinforcement profiles for a load capacity of up to 1,400 kg in high racks — Palgrip® anti-slip runners — RFID transponder...

... stainless steel: The high-strength clamping connectors are extremely temperature- and corrosion-resistant and specifically designed for dynamic loads. Manufacturer: RK Rose+Krieger Brand Name: quad, RK Material: Aluminum, Plastic, Stainless Steel...

...Bronze 5 (Rg 5), Brass Temperature: -100 °C - 220 °C Connections: Whitworth pipe thread; NPT thread; welding ends; Tri-Clamp connection; special shapes Accessories: Limit switches; pilot valve; manual emergency operation Housing variants: Stainless steel, bronze, brass Drive variants: Piston drive made of brass (chrome-plated), stainless steel, plastic; stainless steel membrane drive Application: Gases, vapors, liquids Versions: Low-temperature version; pressure-relieved version; version with approval according to DIN 161; oil-, moisture-resistant version...

... sonotrodes from KLN. Optimal conditions for material distribution and surface pressure, even with contour variations. Parts with sensitive, painted, or finely textured surfaces can be welded without damage and without seam design (ERG). Multi-head Systems (Ultrasonic Multi-head Systems) Furthermore, these machines can be used when complex tasks are required, such as the combination of various welding techniques like vibration welding, heating element welding, etc., as well as numerous automated processes.

...We can produce the parts you require using specific tools or on special-purpose machines. We produce complex forms and assembly parts with strip thicknesses of 0.10 to 3.00 and with strip widths of up to 100 mm – depending on the material used. The manufacturing processes that we offer include: Punching, forming, embedding, welding, bolting, riveting and mounting. We perform the assembly of small...

...The water-cooled technology ensures even cooling of the films, leading to improved material properties and higher production speeds. Furthermore, the water-cooled blown film line features a user-friendly interface that allows for easy control and monitoring of the production process. The system is designed to minimize energy consumption while maximizing production capacity. This makes it a cost...

...Professional material and structural consulting, high precision, delivery reliability, and just-in-time deliveries define our everyday operations: From the customer idea, the creation of drawings, construction, to manufacturing, documentation, and on-site assembly, we ensure that the expectations for our workpieces are not only met but often exceeded. Our expertise in plastic processing is...

...We process prefabricated plastic parts in various material and surface qualities, shapes, and dimensions (semi-finished products) into the quality products you desire. We are capable of carrying out all processing steps such as sawing, turning, milling, planing, polishing, engraving, bending, welding, reshaping, bending, and gluing efficiently and without additional transport routes in-house...

...Sometimes small parts need big solutions! In many industries and applications, ultrasonic plastic welding has become synonymous with fast, precise, and secure bonding of composite materials. Therefore, it’s easy to overlook the costs and efforts associated with bonding and assembly techniques. In recent years, we have been reminded that standard pneumatic-oriented ultrasonic welding machines are...

...fats, diluted acids, and alkalis, high stability, good elasticity; very high density 1.25 - 1.5 g/cm³; Thickness: 0.5 - 2.0 mm Applications: Carrier material for abrasives on backing (e.g., grinding discs); punched parts for mechanical applications; deep-drawn components (e.g., suitcase shells, welding masks); electrical insulation material; punched parts for seals; separating film for the production of polyester laminates; carrier for continuous laminates; carrier for plastic decors based on melamine resin; support layer for real wood veneers and deep-drawn surfaces; knife handles...

... components. Our own full-cycle production lines and a wide range of possibilities for processing metal, plastic and wood, our own surface treatment technology and a paint shop for working with all types of varnishes, as well as technical innovations in planning, visualization and prototyping ensure that all your requests are guaranteed to be satisfied, whether it is an individual project or mass serial equipment of large retail chains. Welcome! vl@zokko-eu.com...

...Welding performance: 0.6 kg/h, Ø 3mm Welding material: PP / PE / PVDF / PVC / PFA / ...

... elasticity is a low 800 N/mm². However, the material is highly resistant to alkalis and acids, has a self-lubricating effect, and allows for easy processing (cutting, milling, turning, water jet cutting, welding), making it a very popular material for wear and abrasion-resistant technical plastic parts in mechanical engineering (PE UHMW), as linings in bulk material containers, and particularly as cutting boards in the food industry or in private households.

...Completely enclosed with maximum stability. The 2033/3 pallet from the "K1" product line combines various advantages in a plastic pallet. It is fully enclosed, making it extremely easy to clean and very hygienic. Thanks to the solid welding of the top deck and the runners, as well as the steel reinforcement in the top deck, the pallet is exceptionally robust and withstands even extreme...

... - Ultrasonic welding Through our curiosity and pioneering spirit, we have revolutionized the material selection in the known plastic welding connection techniques. A friction welding process developed exclusively by us enables, for the FIRST TIME, the welding of Expanded Polystyrene - EPS.

...Plastic welding in various diameters and material thicknesses – fast and reliable...

... made from 100% closed-cell acrylic adhesive. Stress-equalizing connection of different materials, highly load-bearing, welding, riveting, and multi-material connections can thus be replaced. These adhesive tapes can compensate for unevenness, prevent mechanical stresses due to different expansions, and dampen vibrations. High shear strength is used for permanent fastening, splicing, sealing, and connecting. High-strength adhesive bond with double-sided tape on high- or low-energy surfaces.

...the straps can be easily processed in the recycling loop, as they are made from 100% recycled plastic bottles, known as "bottle flakes." The consistently high strap quality ensures high machine availability, while the special tear resistance provides optimal load securing. Most common areas of application: • Corrugated cardboard industry • Printing industry • General logistics • Electronics industry (TVs, cooling/heating devices, kitchen appliances) • Automotive (accessories and spare parts for cars, trucks, and motorcycles) Material: PET; Polyester...

... components, allowing for quick and easy assembly without special tools. The support pipe, firmly connected to the main body, shapes the plastic pipe into a perfectly round form and supports it outward, meaning it maintains the internal pressure against the brass clamp ring of the connector. Even under negative pressure, there is no deformation of the pipe. Its special contour also ensures the sealing...

...Example of Repairing Machine Tools through Laser Welding: Shown is a tool from plastic manufacturing. The base material is tool steel (1.2083), highly polished. Repairing Machine Tools through Laser Welding: The filler material must be precisely matched, as any microstructural changes caused by welding would later be visible in the product. Therefore, the hardness of the filler material must...

... function as functional units themselves. form plastic manufactures technical deep-drawn parts and components for displays: - In thicknesses of 0.5 – 10 mm - In sizes from 50 x 50 to 1960 x 960 mm - From colored, transparent, or flocked material - Also available in a double-layer design Our possible additional services include: - 5-axis CNC milling post-processing - Pad printing / embossing / labeling - Adhesive work / welding work - Smaller assembly tasks...

... cutting cag/ clearance of 0.07mm, so that the most delicate contours (especially inner contours) can be realized without mechanical stress, as the processing takes place without contact. This enables high-quality and precise prototypes and small series in contract manufacturing using cutting lasers. Accuracies of +/- 0.01mm, which are required in the sealing area for plastic overmolding for complete plugs or housings. Dimensions: sheet thicknesses from 0.2 to 2.0mm, max. sheet metal of max. 1,250mm x 1,250mm.

...Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced. Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container. With the high-performance solution developed by Metzner, the customer can process different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.

...This machine is characterized by high production performance and excellent beveling quality. It is primarily used for pre-welding beveling with cutting angles of 15°-65° and for visual beveling on straight edges, tube ends, and plates. Application Areas - Minimum workpiece thickness of 3 mm - Usable for steel, max. 1,000 N/mm², aluminum, brass, copper, plastic, from soft plastics to acrylic...

...Selective coatings for better material connections in chrome-plated plastic parts If galvanically chrome-plated plastics are to be secured, for example, by hot welding, these areas must be free of metals. Our selective coatings do a clean job here. They optimally cover the connection surfaces. This way, you can also keep fastening clips completely chrome-free during chrome plating, which significantly increases the durability of the connections.