casting parts Germany

Our foundry has a long tradition, dating back to the machine factory Schütz & Hertel, founded in 1879, also known as Mafa Wurzen. This was followed 74 years later by the company VEB Maschinenfabrik und Eisengießerei Wurzen, which transitioned into the ownership of Esterer AG in 1991 and has since operated as "Esterer Gießerei Werk Wurzen GmbH". Together with the sister company in Altötting, "Este...

... with metal. The caster receives a cluster of steel. The finished cast parts are separated from the support system and cleaned of ceramic residues. The casting is ready for further processing. The advantages of the precision casting process include high surface accuracy, high detail precision, and very low dimensional tolerance. This often eliminates the need for subsequent machining. Ideally, the raw part is already a ready-to-install product.

...Whether for solid parts with high application weight and corresponding heating time, or for small parts with high precision, you will find the right partner with ELAFORM GmbH. Solid and Small Parts Whether for solid parts with high application weight and corresponding heating time, or for small parts with high precision, you will find the right partner with ELAFORM GmbH.

...With our modern 5-axis machining center, we are capable of producing even challenging precision parts with complex geometries. It is not uncommon for us to receive only 3D data for casting models from our clients, which our AV (CAD/CAM) reconstructs into economically machinable 2½D models in close collaboration with your developers.

... customers. 700 new products per year testify to a high investment rate, based on excellent market feedback and a strong recognition of Schmiedeberger cast parts. With our extensive product range, we can optimally respond to customer requests and serve a variety of customers from diverse industries. We supply the following industries: Mechanical engineering Automotive Agricultural machinery Construction machinery Pump manufacturing Valves Electrical engineering Tool manufacturing Custom casting...

... particularly suitable for metal parts with - complex and undercut geometries - thin wall thicknesses - smooth surfaces for quantities ranging from 1 to several hundred and a wide variety of materials. In this area, we have 2 precision casting processes available: investment casting, also known as differential pressure casting, and shell casting.

...Diverse PU Cast Parts Plastic cast parts produced using vacuum casting, Material: Polyurethane simulating PC/ABS, PC/PMMA, PP, PA, PVC, TPU, fully colored or highly transparent, UV-stable, translucent, tinted with desired transmission, temperature resistant up to 130°C, chemical resistant, FDA or UL94 listed, paintable and polishable, embedding of standard parts such as threaded bushings, etc. possible.

...As a factory representative for Vioral SA, with production facilities in Greece and Romania, we are able to offer aluminum die-cast parts in medium and large series. A total of 12 die-casting machines are available, with clamping forces ranging from 300 to 1700 tons. Feel free to visit the website of our partner company Vioral for more information about the facility. It is a plant operating at a technically demanding level, with competitive prices and a customer-oriented corporate philosophy, as well as ambitious future plans.

...Through our many years of experience in the field of hardware technology, we can now offer an enormous amount of know-how. Our existing customers in the construction and furniture industries greatly appreciate this advantage, which has allowed us to maintain steady business relationships for many years. The current range of products includes zinc die-cast parts for: furniture locks, locking systems, window fittings, door fittings, and much more.

...By coating worn surfaces of workpieces through welding, known as build-up or repair welding, you can save significant costs. no new manufacturing no production of casting models no complicated conversions, as original spare parts are no longer available no long waiting times Conservation of the environment and resources Increase in uptime through wear-resistant materials This is how the...

...On our molding machines, we produce individual parts, small and medium series with high precision. Depending on the geometry, batch size, and required core stability, we use Coldbox or Croning cores.

...We manufacture art castings - here as an example, an ornament as part of a window casing. We also produce intricate cast parts for model building.

...precise, complex, and finely detailed metal parts, medical technology, automotive industry Investment casting, precision casting, complex metal parts, high accuracy, surface quality, aerospace, high accuracy and surface quality, ideal for applications in aerospace, medical technology, automotive industry, and many other sectors.

...Cost-effective and efficient deburring and finishing solution for aluminum sand cast parts.

...For over 30 years, we have been producing technically sophisticated and high-quality hollow bodies using the rotational casting process, serving renowned companies in the fields of medical technology, mechanical engineering, and automotive.

...The vacuum casting process is excellent for the cost-effective production of plastic components in small to medium quantities. Tooling costs are lower than in injection molding.

...Material ZP5/ ZP2 various functional parts cost-effective production powder coating assembly of components...

...CNC Machining CNC Turning up to a diameter of 740 mm and a length of 1,600 mm CNC Milling up to table size 1,600 x 1,000 mm Horizontal CNC Machining Centers up to pallet size 800 x 800 mm Cast Parts with Machining Gray Cast Iron Ductile Cast Iron Special Castings Stainless Steel Castings Investment Casting...

...Additional benefits of the Heracast iQ Plug-and-Play Short casting times of three to five minutes Powerful high-frequency generator No metal loss during casting No inclusions of graphite or ceramic parts Suitable for all precious metal and non-precious metal alloys Compact design Scope of delivery 10m compressed air hose (Ø 13mm), including 2 hose clamps and a 13mm nozzle Crucible holder key Cooling water filling container with hose and coupling 2 × door – warning signs "Caution! High Frequency. Prohibited for persons with pacemakers" Item No.: 6600 4331...

...Zinc die casting: Zinc die-cast parts up to 800g with a clamping force of up to 100 tons. Production of construction fittings, furniture fittings, household appliance manufacturing, as well as industrial articles made from zinc.

...We are capable of economically producing both individual pieces and series in both manual and machine molding. In gray and ductile iron casting, we have capacities for 9,000 tons per year and can realize cast parts with a piece weight of up to 500 kg. All processes are controlled by a modern PPS system, and orders are processed paperlessly in the foundry and tracked online. This allows us to manufacture more flexibly, true to our motto 'Shaping the Future.'...

...Tool design for plastic injection molding has been part of our core business since the early days. Our 3D tool design delivers tools that are state-of-the-art. It combines process reliability, long service life, optimized venting, tool isolation, and high precision. Our offerings: - Injection molding tools for thermoplastics - Hot press tools for thermosets - Die-casting tools for zinc and...

...We manufacture coils according to your designs and specifications in various shapes and sizes, with and without coil bodies. Our company has its own development department that implements your requirements based on CAD, layout, hardware and software development - from the printed circuit board to the complete device. Additionally, we also cast your transformers, inductors, converters, and complete assemblies under vacuum, including contract casting: - Back lacquer coils - Custom wound parts - Assembly manufacturing - Device construction - Vacuum casting of assemblies...

... to produce complex components from bar stock up to 32 mm diameter. The machine mineral casting bed, the latest CNC technology and the linear motor drives ensure uncompromised thermic stability and performances. Suitable for Watch, surgical instruments, medical implants and complex micromechanical components, the s181 is a major asset to help you to take on the actual and future industry challenges...

As a company founded in 1997 specializing in contract manufacturing for large parts up to 50 tons on a 10,000 m² production area, we are your competent partner for precision machining of castings, steel, and polymer concrete, as well as for repairs, services, and retrofits. A strong team of 37 dedicated and highly experienced technicians and machine operators is passionate about solving your deman...

... and effective material use already from quantity 1. Wire-based 3D metal printing offers the following potentials compared to previous manufacturing methods: > Near-net-shape parts with the saving of subtractive work when milling from the solid > Near-demand production of small series and prototypes > Energy-saving component production compared to casting or forming Whether the application is also suitable for your tasks or whether the potentials can also be used for your products - we would be happy to discuss both with you. Send us an e-mail!

...Vacuum casting can do more than just prototypes! If you need series parts in small quantities, vacuum casting with its comparatively simple molds offers a cost-effective and flexible alternative. With short delivery times, various surface qualities, material properties ranging from PE to PA-like, as well as custom adjustments in contour and color can be realized. Contact us about this - we are happy to advise you!

... assembly - printing and engraving - drilling and milling - dosing and screwing - shaping and modeling - gluing and casting - soldering and welding - measuring and testing Frame size D x W (mm): 1210 x 946 | 1210 x 1196 | 1210 x 1446 | 1460 x 1446 | 1710 x 1846 Z-clearance (mm): 190 (300 / 500 - on request) Clamping area W x L (mm): 750 x 850 Delivery time: 4 - 6 weeks!

...Gripper arm for attachment to a pick-and-place robot for casting machines We design the construction according to customer specifications and manufacture these assemblies on our CNC machining centers after receiving approval from our customers. The individual parts receive the required surface treatment (anodizing, hardening, bluing, etc.), are assembled, and measured.

...The EXCOR VALENO trays and containers are made from rigid plastics based on polyethylene and polypropylene, manufactured through thermoforming or casting processes. Thanks to their high stability, the containers are particularly suitable for multiple uses and, if they are of reduced thickness, can also be used as single-use packaging. As containers for workpieces or small parts, they perfectly...