GEBR. HELLER MASCHINENFABRIK GMBH - 360° solutions from HELLER for successful future manufacturing

The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.

Designed for Production: The new generation of 5-axis machining centres F sets a new benchmark for cutting performance and precision With its head kinematics, the new generation of the 5-axis F series has been designed from the ground up for flexible series production. Like all HELLER machines, they set a benchmark for cutting performance and precision. Other highlights include free chip fall, short idle times, optimum automation capability and compatibility with the H and FP series for a wide range of workpieces. In addition, the new models come with top-of-the-range specifications and the option to add technologies such as Mill-Turn, interpolation turning or power skiving.

5-axis machining centres for milling and turning operations HELLER process competence at its best: machine series providing unique cutting performance for milling and turning operations Highlights Combined Processing: milling and turning on a single machine Tool provides 5th axis: 5-axis machining, horizontal, vertical and tilted turning High precision and cutting forces for turning operations due to specific spindle fixation Rotary table with direct torque drive Integrated balancing function Advantages A one-off investment that ensures flexible production today and in the future One machining centre for all machining tasks Two machine variants (CP/pallet changer or CT/table loading) providing maximum flexibility for use Typical HELLER performance for milling and turning operations Reliable productivity thanks to HELLER services

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

Flexible production of crankshafts and camshafts Machine series for perfect internal and external milling - as stand-alone machine or linked manufacturing system Highlights Internal and external milling of crankshafts Turn-chasing of crankshafts External milling of camshafts Advantages Unique HELLER know-how of the complete process chain Use of a combination of different technologies Dependable process control

The 5-axis machining centres from the HF series are optimally equipped to meet the exacting requirements of modern production processes. Enabling 5-sided and simultaneous 5-axis machining, they allow you to handle many different tasks on a single machine. Highly productive and flexible, with easy operation and maintenance, available with pallet changer or table loading. The second generation of the HF series provides numerous optimisations, including new spindle units with increased performance and the advantages of the HELLER zero-spindle system for minimised life cycle costs. Moreover, the option of a second drive in the Z-axis allows for even more universal application, including single-part production. In combination with the proven HELLER DNA of productivity, precision and reliability, they guarantee you increased performance, precision and flexibility for the production of your workpieces.