In order to meet the demands for robustness and efficient heat output, we have embroidered the heating element on a glass mesh fabric carrier material. Between the meandering arrangement of the heating strands, we integrate a recess for the temperature switch in the CAD layout. In addition, a second wire is laid concurrently as a PTC thermistor for the electrical connection of the safety switch. After the technical embroidery process, the safety switch is inserted and connected by our company’s respective department. Each prefabricated element is tested for functionality and performance in the final inspection and is delivered to the customer after passing the test. As a semi-finished product, the infrared heating element on glass mesh fabric can be further processed by the customer, e.g. in connection with silicone, rubber or epoxy resin.
Germany
Aramid fibers are suitable for very demanding applications and they are widely used in the firefighting industry (manufacturing of firefighters’ clothing) because of their flame retardant properties. Aramid is not only fireproof, the aramid fibers also have a high tensile strength, which is why they are often used for bulletproof vests (military and police) or for armoring selected emergency vehicles. A special property of aramid nonwovens is its good thermal insulation. The laid heating wire creates a very high heat output, which is insulated by the nonwoven. Aramid has a high heat resistance, which is an enormous advantage since laying the heating wire generates a very high heat output which is further enhanced by the insulation provided by the aramid nonwoven carrier. In addition, the nonwoven is either not combustible or flame retardant and can be used for a temperature ranges of up to 200°C.
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If you are looking for a very efficient heating solution tailored to your needs that comes with competitive prices and short delivery times, please contact Embro and get the best service and high-quality products Made in Germany and Made in Europe!
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We are using CNC - technology for the laying of thin and insulated heating wires on a variety of carrier materials in order to manufacture all kinds of heating elements. We can work up to sizes of 2 x 2 m, and we can realize medium series (500 - 10.000pcs.) as well as high volume productions (up to 1 million pcs.). All voltages from 3,7V up to 480V are possible. With our elements we can reach temperatures of up to 200°C. Please do not hesitate to contact us!
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With our textile-based electric elements we offer a better solution for surface heating in comparison to classic silicone heater. Our elements heat up to 200°C, and they are lightweight and cost-efficient. We are capable of manufacturing components of sizes up to 2.140 x 1.800 mm. Please contact us to receive an offer.
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