CONMONSense delivers precise, repeatable data about the health of your assets and electrical systems also in the most challenging environment. Its resonant piezo element is optimized for ultrasound driven lubrication, mechanical fault detection, and monitoring the health of valves, steam, hydraulic systems and electrical defects. Ultrasound is a true measure of the FITness of your facility. Most assets produce FRICTION, IMPACTING, and TURBULENCE as defect indicators. CONMONSense hears these phenomena at their inception and delivers an analog signal response to your connected measurement system. With an output range from 4-20mA or from 0-10V, CONMONSense mounts permanently to any asset to provide continuous condition monitoring data. Avoid unplanned downtime and put the safety of your plant and colleagues first.
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Why we Lubricate Bearings For 4000 years we have been lubricating our machinery and rotating assets to increase their efficiency, reliability and lifespan. Proper bearing lubrication minimizes the surface contact of machinery, reducing undesired friction, excessive heat, metal-on-metal contact and wear and tear. Lubrication not only protects ball and roller-element bearings from themselves by reducing friction but also from corrosion and the elements. Grease is the lubrication of choice within the industry, as it is easy to apply and it provides the bearing housing with a protective seal from the elements. For a procedure proven reliable for the past 4 millennia, it is surprising to hear so many premature bearing failures are lubrication-related. Improper lube selection, amount, intervals as well as lubricant contamination and degradation are to blame.
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Peace of mind and reassurance for the operator Tightness Testing on Underground Storage Tanks and other Air Tight Compartments The ability to test for tightness with an ultrasound detector is extremely powerful and versatile. It is the only way to ensure that underground storage tanks are air tight. But that isn’t all that ultrasonic tightness testing can be used on. There are many things that need to be air tight. Like the engine or cabin of a car, large shipping containers or the bearing housing in a paper production plant. When somethings tightness integrity deteriorates one or two things can happen. Things can leak out, or things can get in. And whenever possible, it is advantageous to avoid either of these from happening. Fuel Leaking From Underground Storage Tanks Damage the Environment and Waste Valuable Resources Overtime the tightness integrity of underground storage tanks or other air tight compartments can deteriorate.
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Valves play a crucial role in the transportation of gas, oil and water throughout your plant. They start and stop flow while also preventing backflow and regulating flow and pressure. They can be found in the hundreds and even thousands at large facilities. Steel, pulp, food and pharmaceutical as well as other industrial facilities installed on their pipes. When valves fail or leak it will result in the loss of energy, product quality and can also lead to potential downtime. Whether it’s internal or external leaks, or issues with flow regulation, valve leaks are a threat to your factory processes. A major component to a plants efficiency is valves operating properly. Ultrasonic inspection can quickly identify function and malfunctioning valves. So they can be tagged and repaired quickly to avoid, diminished production.
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A turn-key condition monitoring solution combining the versatility of ultrasound, the analytics of vibration, standard communication protocols and an embedded trending and analysis software. Vigilant Configure Vigilant to any Critical Asset Vigilant is a flexible data collection pod. Input any combo of eight ultrasound and vibration sensors and receive continuous feedback from your assets. 4 channels for Temperature, Tach and Pressure create an all-in-one solution for critical and guarded assets. Vigilant Highlights: - 8 channels (Ultrasound or Vibration) - 4 channels (Temp/Tach/Process) - Embedded data management software - Trends/Spectrum/Waveform/Waterfall - Open communications protocol - Static and Dynamic data
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