Germany
Manufacturer/ Producer
Germany
VisionPro ViDi is the first deep learning-based image analysis software designed specifically for factory automation. Combining artificial intelligence (AI) with VisionPro and Cognex Designer Software, VisionPro ViDi solves complex applications that are too difficult, tedious, or expensive for traditional machine vision systems. This novel approach, which tolerates deviation and unpredictable defects, beats even the best quality inspectors and is ideal for: - Defect detection - Texture and material classification - Assembly verification and deformed part location - Character reading, including distorted print
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Cognex barcode verification technology ensures the readability and compliance of 1D and 2D barcodes to industry standardization guidelines. Today most companies spot check codes one at a time using an offline, operator-based verifier which can be slow and cumbersome. The DataMan 475V series inline barcode verifier provides automated high-speed verification and quality reporting directly on your line to prevent product waste and chargebacks. Immediate feedback and visual diagnostic information provides operators with the ability to identify and correct printing and process control issues as they happen. Detailed reports can be generated for traceability, process control, and compliance.
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The In-Sight D900 is a smart camera powered by In-Sight ViDi software designed specifically to run deep learning applications. This embedded solution helps factory automation customers easily solve challenging industrial OCR, assembly verification, and random defect detection applications anywhere on the line that have gone uninspected because they are often too difficult to program with traditional, rule-based machine vision tools. In-Sight ViDi applications are deployed on the In-Sight D900 smart camera without the need for a PC, making deep learning technology accessible to non-programmers. It uses the familiar and easy-to-use In-Sight spreadsheet platform which simplifies application development and factory integration.
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Machine vision tools and barcode reading systems produce a lot of insight-rich data across manufacturing and logistics facilities. The expansion of Industry 4.0 through the Industrial Internet of Things (IIoT) focuses on improving operations by collecting and analyzing data in an efficient way like at “the edge” of the production line as opposed to sending data to the cloud and back. The Cognex Edge Intelligence (EI) platform transforms big data into smart data and provides real-time system performance monitoring and device management to improve overall equipment effectiveness (OEE) and throughput. EI device setup is fast and simple for both new and existing automation lines, preventing downtime and boosting productivity for your operation. Easily connect to the EI platform through any web browser to start collecting data right away. Additionally, users can configure and manage several devices at once.
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The High Speed Steerable Mirror (HSSM) attached to the DataMan 470 fixed-mount barcode reader provides a high-performance, cost-effective solution for large field of view applications. Previously, pallet scanning, aggregation, and large area scanning functions required expensive, high-resolution PC-vision, or two or more smart cameras to successfully read the high volume and variation of barcodes. HSSM provides: — Greater coverage — 10x resolution — Faster installation and speed — Increased productivity The high accuracy HSSM transforms 3MP and 5MP barcode readers to an effective resolution greater than a 50MP sensor. This makes the mirror ideal for large field of view applications which often have shorter working distances and high variability like pharmaceutical aggregation and scanning pallets in logistics operations.
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The In-Sight 3D-L4000 is a breakthrough in three-dimensional (3D) vision technology. This unique vision system combines 3D laser displacement technology with a smart camera allowing factory engineers to quickly, accurately, and cost effectively solve a wide variety of inspections. The patented speckle-free blue laser optics, an industry first, acquires high quality 3D images and on-board high-performance processing powers a comprehensive set of true 3D vision tools, without the need for external processing. 3D vision tools are set up as easily as 2D vision tools thanks to the familiar and robust In-Sight spreadsheet environment. The intuitive In-Sight spreadsheet interface quickly and easily sets up and runs 3D applications without the need for programming. The In-Sight 3D-L4000 provides the capability to combine 2D and 3D vision tools in a single job to solve a wider variety of applications.
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DataMan 280 series fixed-mount barcode readers offer fast decoding, easy setup, and valuable Industry 4.0 features, like web browser connectivity and performance monitoring, in a small form factor. DataMan 280 was engineered to better track and trace items throughout manufacturing and logistics supply chains solving a broad range of tough 1D, 2D, and direct part mark (DPM) code applications. DataMan 280 series was designed to be flexible. The modular hardware and software can be configured to solve any barcode reading challenge. Easily decode difficult DPM codes on challenging automotive and medical device surfaces. Read multiple label-based barcodes simultaneously on boxes and pallets, even behind specular wraps. And accurately read user presented codes with a large depth of focus for speedy handling.
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The In-Sight 2800 vision system combines deep learning technology with traditional rule-based vision tools to solve a wide range of applications. From simple presence/absence detection to advanced categorization and sorting tasks, In-Sight 2800 provides an easy to deploy solution for error-proofing. Designed for factory automation, In-Sight 2800 enables manufacturers of all size to: — Increase product quality – Catch small, subtle defects with optimized error detection. — Maximize operational efficiency – Leverage your existing workforce and keep your lines running with fast, intuitive job setup. — Streamline integration – Take the guesswork out of image optimization and identify the correct combination of accessories in a few button clicks. Automate error detection in minutes – no experience required
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Defects to be examined in this application are very small, their size is often lower than 0.5 mm – hard to discover by human eye. Rework in the course of the production of the final product however, proves to be complicated and expensive. Large rolls with a diameter of 2 m and a length of 10 m are very difficult to remove and to reinstall. In order to avoid corresponding inconveniencies, it is essential to support the manufacturing process of the rolls themselves by a reliable quality control in the form of an automated final inspection.As the Quelltech Q6 laser scanner features an extremely precise resolution of 4096 Pixels/Profile at a high scan rate, this model proved to be able to meet the requirements and was mounted onto the positioning stage of the grinding machine. Furthermore, an industrial measurement computer was added, used for the analysis software of the point cloud. On the basis of this configuration, the entire roll surface could be recorded on a helical path.
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Particular Challenges: In the course of the production, endless cables are running at a considerable speed, and supervision has to be carried out nearly under real-time conditions. The size of the objects to be determined, i.e. of the flaws to be discovered, is in the range of only some hundredths of a mm. Another difficulty is the fact that surfaces with very different reflectivity and roughness are involved. In order to be able to check the cables all around, several laser scanners must be in place, mounted at different angles, thus covering the entire range of 360°. Quelltech Solution: The solution consists in a configuration of four Q6 laser scanners, mutually displaced by 90°, so the entire surface of the cables is in the field of view. On the basis of the 100% inline inspection, the position of defects can precisely be determined, without losing too much time.
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Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.
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